Suzuki LT-F500F 2002 - PERIODIC MAINTENANCE

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PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE ............................................2- 2
PERIODIC MAINTENANCE CHART ...........................................2- 2
MAINTENANCE AND TUNE-UP PROCEDURES ...............................2- 3
AIR CLEANER .............................................................................2- 3
EXHAUST PIPE NUTS AND MUFFLER BOLTS ........................2- 4
VALVE CLEARANCE ..................................................................2- 5
SPARK PLUG ..............................................................................2- 6
FUEL LINE ...................................................................................2- 7
THROTTLE CABLE PLAY ...........................................................2- 8
ENGINE IDLE SPEED ..................................................................2- 8
ENGINE OIL AND OIL FILTER ....................................................2- 9
DIFFERENTIAL GEAR AND FINAL BEVEL GEAR OIL .............2-11
ENGINE COOLANT .....................................................................2-12
RADIATOR HOSES .....................................................................2-13
CLUTCH .......................................................................................2-14
SPARK ARRESTER ....................................................................2-14
BRAKES .......................................................................................2-15
BRAKE FLUID .............................................................................2-16
BRAKE HOSES ...........................................................................2-18
TIRES ...........................................................................................2-18
STEERING SYSTEM ....................................................................2-19
SUSPENSIONS ............................................................................2-20
CHASSIS NUTS AND BOLTS .....................................................2-21
GENERAL LUBRICATION ..........................................................2-23
COMPRESSION PRESSURE CHECK .................................................2-24
COMPRESSION TEST PROCEDURE .........................................2-24
OIL PRESSURE CHECK ......................................................................2-25
OIL PRESSURE TEST PROCEDURE .........................................2-25
INITIAL ENGAGEMENT AND CLUTCH LOCK-UP INSPECTION ......2-26
INITIAL ENGAGEMENT INSPECTION .......................................2-26
CLUTCH LOCK-UP INSPECTION ...............................................2-27
PARKING INSPECTION .......................................................................2-28