Suzuki LT-F500F 2002 - MASTER CYLINDER REMOVAL AND DISASSEMBLY

7-28 CHASSIS
• Install the wheel hub.
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• Install the front caliper. (!7-25)
• Install the spring washer
2 as its convex side A faces to the
front hub nut.
• Tighten the front wheel set nuts
3, and hub nut 4 to the
specified torque.
# Front wheel set nut: 50 N·m (5.0 kgf-m, 36.0 lb-ft)
Front hub nut: 110 N·m (11.0 kgf-m, 79.5 lb-ft)
NOTE:
* First, remount the front wheels and lower the jack, and then
tighten the front hub nut to specified torque.
* After installing the front hub nut, insert a new cotter pin into the
driver shaft.
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Place a rag underneath the brake hose union bolt on the mas-
ter cylinder to catch any spilt brake fluid. Remove the brake
hose union bolt and disconnect the brake hose.
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• Remove the master cylinder assembly.
When installing the wheel hub, make sure the spacer
1 is properly positioned.
INCORRECT
CORRECT
Immediately wipe off any brake fluid contacting any
part of the vehicle. The brake fluid reacts chemically
with paint, plastics, rubber materials, etc., and will
damage them severely.