Suzuki LT-F500F 2002 - Brake Disc Reassembly and Remounting

7-58 CHASSIS
Measure the runout using the dial gauge. If the runout exceeds
the service limit, replace the brake disc with a new one.
* 09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
% Brake disc runout
Service Limit: 0.3 mm (0.012 in)
• If either measurement exceeds the service limit, replace the
brake disc with a new one.
BRAKE DISC REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake disc in the reverse order of
removal and disassembly. Pay attention to the following points:
• Apply SUZUKI SUPER GREASE “A” to the wheel hub spline.
+ 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
• Apply THREAD LOCK SUPER “1360” to the brake disc bolts
and tighten them to the specified torque.
) 99000-32130: THREAD LOCK SUPER “1360”
# Brake disc bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
NOTE:
Stamped mark
A on the brake disc must face outside.
• Install the spring washer
1 as its convex side B faces to the
rear hub nut.
• Tighten the rear wheel set nuts
2, and hub nut 3 to the
specified torque.
# Rear wheel set nut: 50 N·m (5.0 kgf-m, 36.0 lb-ft)
Rear hub nut: 110 N·m (11.0 kgf-m, 79.5 lb-ft)
NOTE:
* First, remount the rear wheels and lower the jack, and then
tighten the rear hub nut to specified torque.
* After installing the rear hub nut, insert a new cotter pin into the
rear axle shaft.