Suzuki LT-F500F 2002 - Brake Disc Removal and Disassembly; Brake Disc Inspection

CHASSIS 7-57
BRAKE DISC REMOVAL AND
DISASSEMBLY
• Remove the right rear wheel. (!7-11)
• Remove the cotter pin.
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• Loosen the axle nut
1 by applying the rear brake.
• Remove the rear brake caliper. (!7-51)
• Remove the axle nut
1 and spring washer 2.
• Remove the rear wheel hub
3.
NOTE:
Use the special tool if necessary.
* 09924-21940: Wheel hub remover
09930-30104: Sliding hammer
• Remove the brake disc.
BRAKE DISC INSPECTION
• Remove the right rear wheel. (!7-11)
Inspect the brake disc for cracks or damage and measure the
thickness using the micrometer. If any damages are found or if
the thickness is less than the service limit, replace the brake disc
with a new one.
* 09900-20205: Micrometer (0 – 25 mm)
% Brake disc thickness
Service Limit: 3.5 mm (0.14 in)
Replace the removed cotter pin with a new one.