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Suzuki LT-F500F 2002 - CAMSHAFT; ENGINE REASSEMBLY

Suzuki LT-F500F 2002
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3-36 ENGINE
Apply SUZUKI SUPER GREASE A to the O-ring and install
the intake pipe.
' 99000-25030: SUZUKI SUPER GREASE A (USA)
99000-25010: SUZUKI SUPER GREASE A (Others)
Install the thermostat. (!6-12)
Install the thermostat cover.
Apply SUZUKI BOND 1207B/1215 to the engine coolant
temperature switch
5 and tighten it to the specified torque.
+ 99104-31140: SUZUKI BOND 1207B (USA)
, 99000-31110: SUZUKI BOND 1215 (Others)
# Engine coolant temperature switch:
30 N·m (3.0 kgf-m, 21.5 lb-ft)
CAMSHAFT
The camshaft should be checked for wear and also for runout of
cams and journals if the engine has been noted to produce
abnormal noise or vibration or to lack output power. Any of these
malconditions could be caused by a worn camshaft.
CAMSHAFT CAM WEAR
Worn-down cams are often the cause of mistimed valve opera-
tion resulting in reduced output power. The limit of cam wear is
specified for both intake and exhaust cam in terms of cam height
H, which is to be measured with a micrometer. Replace cam-
shaft if found worn down to the limit.
% Cam height
H
HH
H
Service Limit (IN) : 33.130 mm (1.3043 in)
(EX) : 33.200 mm (1.3071 in)
( 09900-20202: Micrometer (25 50 mm)

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