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Suzuki LT-F500F 2002 - Page 271

Suzuki LT-F500F 2002
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CHASSIS 7-47
Tighten the steering shaft holder bolts to the specified torque.
# Steering shaft holder bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
NOTE:
Make sure that the wiring harness, cables and brake hose rout-
ing are proper. (!9-12 to -20)
TIE ROD
Install the washer between the tie rod end and steering
knuckle.
Tighten the tie rod end nuts to the specified torque.
# Tie rod end nut: 60 N·m (6.0 kgf-m, 43.5 lb-ft)
NOTE:
After installing the tie rod end nuts, install the new cotter pins
into the tie rod end.
When installing the tie rod, make sure the narrow end
1 of
the tie rod comes out.
$
HANDLEBARS
When installing the lower handlebar holder
1 to the steering
shaft, the higher mating portion must face to forward.
Set the handlebars to match its punched mark
2 to the mat-
ing face of the handlebar clamps.
First tighten the bolts
3 to the specified torque and then
tighten the bolts
4.
# Handlebar clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Install the handle switch with the lug
5 on the switch half
inserted into the hole
6 on the handlebars.
NOTE:
After installing the handlebars, make sure that the cable, wiring
harness and brake hose routing are proper.
(!9-12 to -20)
The locknuts
2 have left-hand threads.
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