Contents TRACKMASTER
6 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4
May 2021
ELECTRICAL CONNECTIONS ..................................................................................... 68
PHYSICAL REQUIREMENTS AND RESTRICTIONS ................................................ 68
UNIVERSAL POWER SUPPLY BOARD 3.1 Edition (FGLF0495-1) .......................... 69
UNIVERSAL POWER SUPPLY BOARD 4
th
Edition (FGLF0495-3) ........................... 70
Chapter 9 Troubleshooting ........................................................................................................ 71
Incoming Power 110-240VAC Flow Chart 1A ................................................................ 71
Incoming Power Inline Filter Flow Chart 1B ................................................................... 72
Incoming Power Drive PC2303-012-N Flow Chart 1C .................................................... 73
Smart Power Supply Incoming Power 110-240VAC Flow Chart 1D .............................. 74
Emergency Stop Flow Chart 1E ....................................................................................... 75
Pull Tether Flow Chart 1F ................................................................................................ 75
Communication RS232 Flow Chart 1G ............................................................................ 76
Communication RS232 Flow Chart 1H ............................................................................ 77
Smart Power Supply Error Code Identification Flow Chart 1I ........................................ 78
Smart Power Supply Error Code 1 Flow Chart 1J “Bad Speed Calibration” ................... 79
Smart Power Supply Error Code 2 Flow Chart 1K “Elevation Error” ............................. 80
Smart Power Supply Error Code 3 Flow Chart 1L “Missing Speed Signal From Motor
Controller” ........................................................................................................................ 81
Smart Power Supply Error Code 4 Flow Chart 1M “Over Speed Error Based on Motor
Controller Signal” ............................................................................................................. 82
Smart Power Supply Error Code 5 Flow Chart 1N “Missing Signal from External Speed
Sensor” .............................................................................................................................. 83
Smart Power Supply Error Code 6 Flow Chart 1O “Over Speed Base On External Speed
Sensor” .............................................................................................................................. 84
Smart Power Supply Error Code 7 Flow Chart 1P “Excessive Speed Mismatch” ........... 85
Smart Power Supply Error Code 8 Flow Chart 1Q “Motor Control Reports Fault” ........ 87
Smart Power Supply Error Code 9 Flow Chart 1R “Start Belt Command Received During
Initialization” .................................................................................................................... 88
Smart Power Supply Error Code 10.................................................................................. 88
Control Console Communication Flow Chart 1S ............................................................. 89
Drive PC2303-012-N Status LED Code List .................................................................... 90
Chapter 10 Removal and Replacement of Components .......................................................... 91
Hood Removal Procedure TMX428 Series ...................................................................... 91
Drive Motor Replacement TMX428 Series ...................................................................... 92
Drive Replacement TMX428 Series ................................................................................. 94
Front Roller Replacement TMX428 Series ...................................................................... 95
Rear Roller Replacement TMX428 Series ....................................................................... 96