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Trackmaster TMX428 - Service Manual

Trackmaster TMX428
159 pages
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TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4
May 2021
MEDICAL TREADMILL
SERVICE MANUAL
TMX428
TMX428CP
TMX58

Table of Contents

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Summary

Introduction to Trackmaster Treadmills

Intended User and Use

Identifies the target audience and the treadmill's purpose in medical settings.

Safety Conventions and Hazards

Explains safety symbols, terms, and general hazards for safe operation.

Device Classification and Conformance

Outlines the medical device classification and regulatory compliance standards.

Manufacturer and Customer Responsibilities

Defines the roles and responsibilities of the manufacturer and the customer.

Symbols and Decal Information

Provides definitions for symbols and details about serial decals.

Product and Package Details

Identifies labels and their locations on the treadmill and its packaging.

Product Training Information

Emphasizes the importance of product training and provides related information.

Safety Information and Warnings

Contact and Support Information

Provides contact details for the manufacturer and regulatory affairs representative.

Prohibition on Modifications

Warns against unauthorized modifications that void warranty and safety certification.

Treadmill Specifications

Directional Orientation and Features

Defines directional references and details key treadmill features.

System Specifications

Details safety systems, weight capacity, drive system, and running surface.

Interface and Operating Conditions

Covers communication ports, floor footprint, and operating/storage conditions.

Power Requirements and Hi-Pot Testing

Power Outlet Types

Illustrates various power outlet types compatible with the treadmill.

Hi-Pot Test Procedure

Provides instructions for performing a Hi-Pot test on the treadmill.

Uncrating, Setup, and Assembly

Uncrating and Initial Setup

Guides on uncrating the treadmill and performing initial setup steps.

Control Assembly and Safe Handling

Details control assembly, safe handling, and location considerations.

Final Setup Procedures

Covers final setup steps like belt adjustments and test plug procedures.

Communication Access Location

Identifies the location of RS232 and USB communication ports.

Operating Instructions

Electrical Safety and Control Operations

Covers electrical safety tests and an overview of operating controls.

Control Panel and Display Functions

Explains programmable controls, display modes, and panel features.

Workout Modes and Operation

Details workout graphics, manual operation, and built-in program data.

Programmed Workout Data

Provides data for pre-programmed protocols and fitness workouts.

User Defined Programming

Guides on creating and using custom workout programs.

Preventive Maintenance

Maintenance Schedules and Instructions

Covers reprocessing, daily, weekly, monthly, and semiannual maintenance.

Belt and Deck Maintenance

Details belt cleaning, tracking, tension, and running deck maintenance.

Drive Belt and Exterior Care

Provides instructions for drive belt tension, exterior care, and lubrication.

Product Requirements and Specifications

Introduction, Scope, and Overview

Introduces product requirements, scope, and operational overview.

System Controls and Software

Details software requirements, speed control, and elevation control.

Communication and Command Protocols

Describes communication hardware options and command protocols.

Operational Modes and Settings

Covers self-test mode, calibration, and dip switch configurations.

Electrical Interfaces and Physical Constraints

Details electrical inputs, outputs, connections, and physical requirements.

Troubleshooting Common Issues

Incoming Power Troubleshooting

Provides flow charts for diagnosing incoming power and filter issues.

Safety System Troubleshooting

Offers flow charts for diagnosing emergency stop and pull tether issues.

Communication Troubleshooting

Details flow charts for diagnosing RS232 and USB communication problems.

Smart Power Supply Error Code Diagnosis

Guides users through identifying and troubleshooting power supply error codes.

Removal and Replacement of Components

Basic Component Removal Procedures

Covers hood removal and replacement of drive motor and drive assembly.

Roller, Belt, and Deck Replacement

Provides instructions for replacing rollers, belts, and the running deck.

Actuator, Sensor, and Electrical Replacements

Guides on replacing actuators, sensors, and electrical components.

Safety Switch Relocation and Validation

Procedures for relocating ESB/STS and validating their operation.

Handrail and Power Switch Replacement

Details replacing handrails, power switch, power cord, and CE filter.

Calibration Procedures

Belt Speed Calibration

Procedures for calibrating belt speed via software or controller.

Elevation Calibration

Steps for calibrating the treadmill's elevation system using software.

Parameter Screens and Firmware

Explains parameter screens, history, firmware downloads, and dip switches.

Parts List with Part Numbers

Motor and Board Assemblies

Lists parts for motor mount, pan, circuit boards, and their connections.

Functional Assemblies

Details parts for elevation, pull tether, and emergency stop assemblies.

Frame, Deck, and Final Assembly Parts

Provides part lists for frame, deck, final assembly, and controller modules.

Appendix A Maintenance Log

Maintenance Log Template

Provides a template to record treadmill maintenance and service history.

Appendix B Reprocessing Instructions

Cleaning and Disinfection Guidelines

Instructions for cleaning and disinfecting the treadmill between patient uses.

Trackmaster TMX428 Specifications

General IconGeneral
BrandTrackmaster
ModelTMX428
CategoryTreadmill
LanguageEnglish

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