Weber 4300 - Yearly Maintenance

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Chapter 7

7-4 Printer-Applicator User’s Manual

Yearly Maintenance

1. Check all the items in the weekly and six-month maintenance sections.

2. Examine moving parts for excessive wear.

3. Check the drive belt for wear and proper tension.

Main Page

Table of Contents3
Introduction11
Purpose and Scope of this Manual11
Conventions Used in this Manual11
Manual Outline13
Customer Support14
General Information15
Specifications15
Where to Put the Machine16
Safety and Machine Reliability Considerations16
Machinery Directive 2006/42/EC16
Safety Guarding16
Stop Function16
Pneumatic Power Supply Failure17
Machine Layout and Components19
Preliminary Setup21
Printer-Applicator Unpacking, T-Base Mounting, Moving, and Transporting22
Unpacking and T-Base Mounting the Printer-Applicator22
Moving and Transporting the Printer-Applicator24
Ribbon and Label Loading25
Ribbon Loading25
Label Loading26
Label Width Setting26
Tamp Pad Setup27
Overview27
General Information27
Punching Instructions and Safety27
Tamp Blow Configuration28
Tamp Blow Flag Configuration30
Air Filter Setup31
Applicator Setup33
Connection to AC Power33
Compressed Air34
Compressed Air Connection34
Air Assist Adjustment34
Tamp Home Adjustment35
Tamp Pad/Label Alignment37
Vacuum and Air Assist Regulator Adjustment39
Tamp Adjustment41
Air Blast Adjustment43
Static Stack Test44
Low Label Sensor Adjustment47
Low Label Sensor Functionality47
Low Label Sensitivity Adjustment48
Low Label Sensor Trigger Point50
Machine Attitudes51
Rotatable Display53
Product Detector Setup55
Positioning the Applicator55
Product Detector Sensitivity Setup55
Product Detector Position56
Test Run56
Controller Operation57
Applicator Menu Flowchart57
Controller Keypad59
Setup Menu60
Set Options60
Active Edge61
Set Language61
Set Timers61
Set Run Mode63
Diagnostics Screen64
View Inputs64
Test Outputs65
Cycle Time65
Test Cycle65
Return Button65
Maintenance67
Daily Maintenance67
Weekly Maintenance68
Six-Month Maintenance69
Yearly Maintenance70
Tamp Home Sensor Adjustment71
Rewind Flag and Sensor Adjustments72
Troubleshooting73
Appendix77
Product Detector Jumpers78
JMP2 Settings79
Stack Light80
Stack Light Color Code80
Weber Circuit Stack Light Specifications80
External Tamp Disable Switch81
I/O Interface82
I/O Connector Pin-Out82
Inputs Specifications83
Trigger Apply83
Trigger Print83
Trigger Signal Usage84
Start84
Applicator Disable84
Input Connection Examples85
Outputs Specifications86
Ready86
Tamp Home86
Label-On-Pad86
Warning86
Tamp Error86
Data Ready86
Output Connection Example87
AC Wiring88
DC Wiring89
Redundant System Feature (Aka Zero-Downtime)90
Pneumatic Schematic91
Center of Gravity Drawings92
CE Declaration of Incorporation94
CE Declaration of Conformity94
Warranty95
Weber Warranty Statement 4300 Applicator95
Limitation of Liability95
Index97

Weber 4300 - Yearly Maintenance

Table of Contents

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