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Weber Markoprint X4JET User Manual

Weber Markoprint X4JET
177 pages
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Translation of the original operating manual
Manual for Installation, Operation and Maintenance
Markoprint X4JET
Artikelnummer der Dokumentation 72800115
Copyright ©, Weber Marking Systems GmbH
Software Version 2.016
As at: May 07, 2015
Version 13
Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: info@webermarking.de
http://www.webermarking.de

Table of Contents

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Weber Markoprint X4JET Specifications

General IconGeneral
TechnologyThermal Inkjet (TIJ)
ResolutionUp to 600 dpi
InterfacesEthernet, USB
Print heightUp to 50.8 mm
Ink typeWater-based, solvent-based
ControllerIntegrated

Summary

Safety

Responsibility of the operating company

Company must comply with occupational safety regulations and risk assessments.

Staff requirements

Specifies qualifications for operators, specialists, and electricians.

Intended use

Device must be used exclusively for its described purpose; misuse is hazardous.

Personal protective equipment

Details required PPE: protective clothing, safety shoes, and safety gloves.

Special hazards

Identifies risks like electrical shock and hazards from handling batteries.

Technical data

Connection parameters

Specifies electrical connection parameters like voltage, frequency, and protection class.

Data interfaces

Lists available data interfaces: USB, Ethernet, RS 232.

HP inks

Lists available HP ink types by color and optional/other types.

LX inks

Lists available LX ink types by color.

Trident inks

Lists available Trident ink types for MX 100 and MX 50.

Scope of delivery

Lists standard and optional items included in the delivery.

Transport, packaging and storage

Storage HP ink cartridge

Shelf life, storage <2 days, storage >3 days with CartClip, insertion into CartClip.

Storage LX ink cartridge

Shelf life, storage <2 days, storage >3 days with CartClip, insertion into CartClip.

Storage Trident ink bottles

Storage conditions for Trident ink bottles: dry, dust-free, avoid sunlight/shock, temp 5-45°C.

Assembly and function

Controller

Describes the components of the Markoprint X4JET controller and its mounting options.

HP – print heads

Details the components and versions of HP print heads.

LX print heads

Details the components and versions of LX print heads.

MX print heads

Describes MX print head components, versions, and mounting considerations.

Trident – print head module MX 100 / 50

Details the Trident print head module MX 100/50, including material damage notice.

Installation and initial operation

Safety notes for installation and initial operation

Safety precautions for staff, PPE, and electrical system during installation.

Controller installation

Instructions for controller installation, location choice, and precautions.

HP print head installation

Steps for installing HP print heads, including distance setting.

LX print head installation

Steps for installing LX print heads, including distance setting.

MX print head

Instructions for installing MX print heads, ink systems, and service modules.

Bleed the MX print head

Instructions for bleeding the MX print head to remove air.

Rinsing the MX print head

Procedure for rinsing the MX print head to maintain print quality.

Configuration of the print technology

Steps to configure print technologies (HP, LX, MX) for the controller channels.

Operation

Switch on / Switch off

Procedure for switching the system on and off.

Parameter

Menu for setting print start delay, speed, intensity, width, direction, etc.

Service

Access to ink counter, purge nozzles, and nozzle heating settings.

To set constant print speed

Matching print head speed to conveyor belt speed for consistent output.

To set the encoder resolution

Setting encoder resolution (pulses per inch) for automatic speed matching.

Reset ink counter

Procedure to reset ink counter after new cartridge insertion (HP).

To rinse the nozzles manually

Manual procedure for rinsing nozzles to clear blockages.

NonStopPrinting

Using NSP heads with two cartridges for continuous printing without interruptions.

Change cartridge

Procedure for changing a cartridge displaying a warning, including ink level reset.

iDesign

Create a print image

Print images are created using iDesign software on a PC.

Faults

Table of faults

Lists common disorders, possible causes, troubleshooting, and responsible personnel.

Cleaning the ink cartridge

Procedure for cleaning ink cartridges, including cautions against damage.

Rinsing and bleeding the HP ink cartridge with the ink activator

Using ink activator to rinse/bleed HP cartridges when quality doesn't improve.

Rinsing and bleeding MX print head

Instructions for rinsing and bleeding MX print heads.

Disassembly

Safety

Safety precautions for staff during disassembly, especially electrical hazards.

List of accessories and spare parts

HP Ink cartridges

List of available HP ink cartridges with descriptions and order numbers.

LX ink cartridges

List of available LX ink cartridges with descriptions and order numbers.

Appendix

Software update

Instructions for performing a software update using a USB stick.

Config-Update

Instructions for updating the controller configuration.

Software upgrade

Information on obtaining and performing software upgrades.

HMI-Update

Instructions for updating the Human-Machine Interface (HMI).

Boot loader-Update

Procedure for updating the boot loader; system must not be switched off.

Boot error messages

List of boot error codes, main errors, and SW configuration failures.

Boot LED messages

Interpreting LED status during system booting to identify errors.

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