Zapi DUALACE2 NEW GENERATION User Manual

Page 4/169 AFNZPxxx – DUALACE2 NEW GENERATION – User Manual
4.2.4 Combi AC configuration (traction + pump) ................................................. 35
4.2.5 Dual BL traction with sin/cos sensor .......................................................... 36
4.2.6 Dual BL traction with Hall sensors ............................................................. 37
4.3 Internal connector ................................................................................................... 38
4.4 External devices ..................................................................................................... 38
4.4.1 Key input ................................................................................................... 38
4.4.2 Digital inputs ............................................................................................. 39
4.4.3 Analog inputs ............................................................................................ 40
4.4.4 Encoder input ............................................................................................ 41
4.4.5 MC output ................................................................................................. 43
4.4.6 EB outputs ................................................................................................ 44
4.4.7 PWM current-controlled output .................................................................. 45
4.4.8 High-side driver ......................................................................................... 47
4.4.9 Motor-temperature measurement .............................................................. 47
4.4.10 Sensor supply ........................................................................................... 48
4.4.11 CAN bus ................................................................................................... 48
5 INSTALLATION HINTS ..................................................................................................... 50
5.1 Material overview .................................................................................................... 50
5.1.1 Connection cables ..................................................................................... 50
5.1.2 Contactors................................................................................................. 50
5.1.3 Fuses ........................................................................................................ 51
5.2 Installation of the hardware ..................................................................................... 51
5.2.1 Positioning and cooling of the controller .................................................... 51
5.2.2 Dust and liquid ingress prevention ............................................................ 52
5.2.3 Wirings: power cables ............................................................................... 52
5.2.4 Wirings: CAN bus connections and possible interferences ........................ 52
5.2.5 Wirings: I/O connections ........................................................................... 55
5.2.6 Motor feedback sensor .............................................................................. 56
Incremental encoder speed signals......................................................................... 56
Six-step (or UVW) encoder signals ......................................................................... 56
Sinusoidal Motor Speed Sensor Input ..................................................................... 57
5.2.7 Connection of Motor temperature sensor .................................................. 58
5.2.8 Connection of main contactor and key switch ............................................ 58
5.2.9 Insulation of the truck frame ...................................................................... 59
5.3 EMC ....................................................................................................................... 59
6 FEATURES ....................................................................................................................... 61
6.1 Operational features ............................................................................................... 61
6.2 Dual traction motor ................................................................................................. 61
6.3 Pump motor ............................................................................................................ 61
6.4 Torque mode .......................................................................................................... 62
6.5 Speed mode ........................................................................................................... 62
6.6 Protection and safety features ................................................................................ 62
6.6.1 Protection features .................................................................................... 62
6.6.2 Safety features .......................................................................................... 63
7 START-UP HINTS ............................................................................................................. 64
7.1 Check prior to initial power up ................................................................................. 64
7.2 Configuring motor controller for the application ....................................................... 65
7.2.1 Main parameters set-up ............................................................................ 65
7.2.2 Set-up additional procedure for AC pump inverter ..................................... 66

Zapi DUALACE2 NEW GENERATION Specifications

General

Brand	Zapi
Model	DUALACE2 NEW GENERATION
Category	Controller
Language	English