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adept technology Python - User Manual

adept technology Python
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Table of Contents

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adept technology Python Specifications

General IconGeneral
Brandadept technology
ModelPython
CategoryControl Unit
LanguageEnglish

Summary

Introduction to Adept Python Modules

Product Description

Overview of Adept Python Linear Modules, their configurations, and components.

Special and Custom Orders

Details on ordering unique module or system configurations not outlined in the manual.

Adept SmartController CX

Information about the Adept SmartController CX, a high-performance motion and vision controller.

Power Distribution Unit (PDU3)

Description of the Power Distribution Unit (PDU3) and its safety and power functions.

Overview of Typical System Installation

Steps for installing a typical Adept Python modules system using a SmartController.

Manufacturer’s Declaration

Information on obtaining the Manufacturer's Declaration of Incorporation and Conformity.

How Can I Get Help?

Guidance on obtaining assistance and accessing Adept's corporate website for support.

Related Manuals

Lists other manuals providing additional information on Adept systems and components.

Safety Guidelines and Precautions

Dangers, Warnings, Cautions, and Notes

Explanation of special alert notations used in the manual for safety information.

Intended Use of the Modules

Specifies the intended applications and non-intended uses of Adept Python Modules.

Risk Assessment

Analysis of potential hazards, exposure, and safety standards relevant to Adept Python Modules.

Precautions and Required Safeguards

Essential safety precautions, including thrust limits, barriers, and hazard avoidance.

Equipment Modifications

Guidelines for acceptable and unacceptable modifications to Adept equipment.

Transport

Safe procedures for lifting and transporting Adept Python modules and related components.

Qualification of Personnel

Requirements for personnel qualifications, training, and roles for system operation.

Safety Equipment for Operators

Recommended safety equipment for operators working within the robot workcell.

What to Do in an Emergency Situation

Procedures to follow in case of an emergency, including fire safety and E-Stop activation.

Python Linear Module Descriptions

Adept Python Linear Modules

Introduction to Adept Python Linear Modules, their capabilities, and system configurations.

Linear Module Options

Overview of configurable options for Adept Python linear modules, including types and features.

L-Series Module Types

Details on the L18, L12, and L08 L-Series linear module types and their construction.

Carriage Maximum Payload and Transportable Moments

Table showing maximum payload and transportable moments for module carriage bearings.

Stroke Length

Available standard stroke lengths for Adept Python linear modules, depending on module type.

Accuracy

Specified positional accuracy, straightness, and flatness values for Python modules.

Speed

Maximum speed capabilities of Python linear modules based on length and ball screw lead.

Acceleration

Maximum acceleration rates achievable for Python modules based on various factors.

Thrust

Axial thrust force capabilities of Python linear modules for applications like insertion.

Brakes

Information on configuring modules with or without payload-holding brakes.

Motor Mount Configuration

Available options for motor mounting orientation on linear modules (in-line, side, bottom).

Module Preparation (Assembly)

Information on standard and cleanroom versions of module assembly and their features.

Module Descriptor Numbers

Explanation of descriptor numbers used to define module configuration and selected options.

Python Theta Module Description

Adept Python Theta Modules

Introduction to the LT1 Theta module for adding a 4th axis to Python systems.

Theta Module Options

Overview of configurable options for Adept Python Theta modules.

L-Series Module Type

Details on the LT1 Theta module and its construction features.

Module Preparation (Assembly)

Details on standard and optional ESD-resistant covers for Theta modules.

Module Descriptor Numbers

Explanation of descriptor numbers used to define Adept Python Theta module configurations.

LT1 Module Descriptor Number Example and Key

Example and key for understanding LT1 Theta module descriptor numbers.

Module System Descriptions

System Configuration Options

Overview of available system configuration options for Adept Python modules.

Module System Descriptor Numbers

Explanation of descriptor numbers used to define entire Adept Python module systems.

System Configuration and Module Types

Details on system configurations and module types, including drawings for axis arrangements.

Two-Axis Configuration Drawings

Drawings illustrating available two-axis system configurations (D, G, K, X, Z).

Three-Axis Configuration Drawings

Drawings illustrating available three-axis system configurations (P, Q).

Four-Axis Configuration Drawings

Drawings illustrating available four-axis system configurations (P with Theta, Q with Theta).

System Orientation

Options for mounting positions and module alignment in a system configuration.

Mounting Options

Information on mounting feet and toe clamps for securing module systems.

Gantry Mounting Kits

Details on automatically configured gantry support modules for specific systems.

IO Blox

Information on Adept IO Blox for adding digital input/output capability to Python systems.

Module Installation

Lifting and Transporting Modules

Safe procedures for lifting and transporting Adept Python modules and multi-axis systems.

Mounting Requirements

Specifications for mounting structures, plates, and rigidity for Adept systems.

Installing a Python Module System

Steps for installing a Python module system, including general notes and torque values.

Cleanroom System Installation

Specific instructions for installing modules in a cleanroom environment, including air line connections.

Controller System Installation

Installing the SmartController

Steps for installing the Adept SmartController, including mounting, chassis, and power connections.

System Cable Diagram

Diagram illustrating system component connections for a typical Adept Python system.

Installing the Adept Front Panel

Steps for installing the Adept Front Panel with Emergency Stop and Manual/Auto switches.

Connecting the Optional T2 Pendant to the Controller

How to connect the optional T2 pendant to the SmartController for system operation.

Installing the User Interface

Instructions for setting up the AdeptWindows PC software or Adept DeskTop for system control.

Power Distribution Unit

Introduction to the PDU3

Overview of the Power Distribution Unit (PDU3) and its functions in an Adept Python system.

Installing the PDU3

Step-by-step instructions for installing the PDU3, including cable connections and placement.

PDU3 Connectors and Indicators

Details on PDU3 connectors, indicators, and their respective functions.

PDU3 Fuses

Information on PDU3 fuses, their ratings, and procedures for replacement.

PDU3 Specifications

Technical specifications for the PDU3 unit, including power requirements and environmental ratings.

PDU3 E-Stop Circuit Diagram

Circuit diagram illustrating the E-Stop functionality and connections within the PDU3.

Adept MB-10 Amps

Overview

Introduction to the Adept MotionBlox-10 (MB-10) distributed servo controller and amplifier.

MB-10 Operation

Information on MB-10 operation, including status panel codes, indicator LEDs, and brake release.

Status Panel

Explanation of status panel codes indicating robot operating status and fault conditions.

MB-10 Connectors

Overview of MB-10 connectors, their locations, and mating connector details.

MB-10 Specifications

Technical specifications for the Adept MB-10 amplifier, including power, output, and communication.

MB-10 Connector Specifications

Pinout details for MB-10 motor, encoder, brake, and communication connectors.

System Operation

Introduction

Overview of chapter topics: verifying installation and turning on the system.

Verifying Installation

Checks to ensure correct installation and safety equipment functionality before system operation.

Mechanical Checks

Verification of module mounting, fasteners, and overall mechanical integrity.

Power Checks

Verifying correct power connections and voltage levels to the SmartController and PDU3.

Turning On Power

Procedure for powering on the system after completing installation and verification checks.

Software Configuration

Steps for performing software configuration, including loading DC_SETUP and module calibration.

Load and Run DC_SETUP.V2

Guide to loading and running the DC_SETUP.V2 program for system initialization and axis configuration.

Run Module Calibration Setup Program

Procedure for calibrating modules after software configuration is complete.

Enable High Power

Steps to enable High Power for system operation and test all E-Stop functionalities.

Run-Time Calibration

Performing run-time calibration on the system after enabling High Power.

Maintenance Procedures

Introduction

Summary of preventive maintenance procedures and recommended frequencies for Adept systems.

Checking Safety Systems

Procedures for regularly checking safety systems, including E-stops, interlocks, and switches.

Replacing the MB-10 Internal Battery

Procedure for replacing the MB-10 amplifier's internal battery, including time periods and steps.

Battery Replacement Procedure

Step-by-step guide for replacing the MB-10 internal battery, covering different accessibility scenarios.

Replacing the Module Encoder Battery

Procedure for replacing the module encoder backup battery, including time periods and replacement steps.

MB-10 Decommissioning

Procedures and considerations for decommissioning MB-10 units and proper disposal.

Advanced System Configurations

Description

Overview of advanced system configurations and their corresponding installation and cable connection drawings.