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Ammann
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ARR 1575
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216
ARR1575
557D475
557D476
557D477
557D478
11 T
r
avel
Mount the hydraulic hose of the f
or
ward travel (B), tr
avel pump
circuit.
Mount the pressure line
, vibration pump screw union.
Mount the supply
, travel pump hydraulic hose
.
Mount the supply pressure
, travel pump scr
ew union.
217
219
Table of Contents
Main Page
Table of Contents
5
Contents
6
Introduction
11
Safety Measures and Instructions
15
Safety Rules
16
Environmental and Hygiene Principles
19
Fire Prevention
20
Claim Conditions and Disclaimer of Liability
20
Machine Description
21
Machine Description
22
Dimensional Drawing of the Machine
24
Technical Data
25
Specification of Operating Fluids
27
Engine Oil
28
Fuel
29
Coolant
30
Hydraulic Oil
31
Lubricating Grease
31
Fillings
32
Frame
33
Description of Basic Elements
34
Mechanical Parts
38
Swinging Support, Replacement of the Joint Head
38
Replacement of Swinging Joint Bearing
38
Steering Piston, Bearing Lubrication
38
Gas Strut
39
Front Bonnet Replacement
41
Replacement of Bonnet Hinges
43
Sensor Replacement
44
Replacement of the Rubber-Metal Elements of the Front Bonnet Stop
49
Adjustment of the Rubber-Metal Elements of the Front Bonnet Stop
51
Rear Bonnet Replacement
52
Replacement of Bonnet Hinges
56
Sensor Replacement
56
Replacement of the Rubber-Metal Elements of the Rear Bonnet Stop
59
Adjustment of the Rubber-Metal Elements of the Rear Bonnet Stop
59
Swinging Support
60
Replacement of the Steering Piston
68
Swinging Joint
71
Fuel Tank
83
Fuel Level Check
83
Fuel Replenishment
83
Fuel Draining
84
Fuel Tank Cleaning
84
Hydraulic Tank
85
Checking the Hydraulic Oil Level
85
Hydraulic Oil Replenishment
85
Hydraulic Oil Draining
86
Hydraulic Oil Filter Replacement
87
Ventilation Filter Replacement
88
Hydraulic Tank Filling
88
Filling the Travel Pump, Increasing the Supply Pressure
89
Cab and Platform
93
Control and Indication Elements
95
Display Unit
96
Indicator Lamps
96
Error Indication Via Leds on the Display Unit
99
Infrared Light Emitter
100
Layout
100
Indication of Faults by Leds on the Infrared Light Emitter
100
Cable Connection
101
Handling
102
Relays and Fuses in the Engine Compartment
108
Dashboard
109
Other Components
110
N1 Connector / Cable Harness
110
Replacement of the Remote Control Battery
113
Replacement of the Display Unit
117
Replacement of the Control Unit
118
Installation
120
Front Drum
121
Hydraulic Parts
122
Travel Drive/Vibration Hose
122
Valve Block Connections
126
Valve Block Hose
129
Mechanical Parts
131
Removal of the Drum Extension
131
Drum Removal
133
Replacement of Vibration Unit Rubber Elements
134
Disassembly of the Vibration Unit
140
Installation of the Drum Rubber-Metal Elements
148
Installation of the Vibration Unit
155
Replacement of the Travel Hydraulic Motor
168
Replacement of the Vibration Hydraulic Motor
178
Drum Installation
186
Scraper
186
Rear Drum
187
Hydraulic Parts
188
Aceecon
189
Mechanical Parts
198
Front Axle
199
(Not Included in the Machine Equipment)
199
Rear Axle
201
(Not Included in the Machine Equipment)
201
11 Travel
203
Hydraulic Parts
205
Replacement of the Travel Pump
205
Replacement of the Valve Block
220
Brake Test
236
Replacement of the Travel Hydraulic Motor
236
Mechanical Parts
237
Replacement and Adjustment of the Speed Magnet
237
Checking the Engine Speed and Frequency
243
Vibration
245
13 Steering
247
Hydraulic Parts
248
Replacement of the Steering Piston
248
14 Cooling
249
Hydraulic Parts
250
Cleaning of the Hydraulic Oil Cooler
250
Mechanical Parts
251
Coolant and Checking the Coolant Level
251
Checking the Coolant Level
251
Coolant Replenishment
251
Cooler Cleaning
251
15 Engine
253
Engine Compartment, Overview
254
Engine, Left Side
254
Engine, Right Side
254
Electrical Installation
255
Engine Compartment
255
Chassis at the Rear
257
Battery
259
Battery Replacement
259
Batteries
260
Alternator Replacement
260
Starter Replacement
260
Mechanical Parts
261
Fuel Filter Element
261
Water Separator Filter Element
261
Checking the Engine Oil Level
262
Engine Oil Replenishment
262
Engine Oil Draining
262
Engine Oil Filter Replacement
263
Inlet Air Filter
264
Replacement and Adjustment of the Speed Magnet
265
Checking the Engine Speed and Frequency
266
16 Optional Equipment
267
List of Optional Equipment
268
Safety Bar
269
Safety Bar Replacement
269
Sensor Replacement and Adjustment
276
17 General Procedures
281
Electrical Installation
282
Preparation for Welding Work
282
Starting the Battery by Means of Another Battery (Jumping)
283
Charging the Battery with a Charger
283
Long-Term Storage
283
Battery Replacement
283
18 Troubleshooting
285
Error Diagnostics
286
The Engine Does Not Start
287
Start of the Conductor and Infrared Radiation Test
289
Near and Remote Machine Halt
291
Control Does Not Work
292
External Influences
292
Machine Cabling
292
Operation
293
Display Unit
295
Manual Control
298
Pressure Check
299
Pressure Check and Adjustment
299
Checking the Steering Pressure
301
Checking the Maximum Vibration Pressure
302
Checking the Travel Pump
305
Checking the Maximum Supply Pressure
305
Checking the Travel Pressures (Reverse/Forward)
307
Checking the Maximum Pressure of the Travel Pump (Reverse/Forward)
308
Checking the Travel Hydraulic Motors
309
Adjustment of the Travel Pump Zero Position
310
Checking the Travel Pump Magnetic Coil / Travel Pump Servo Block
311
Travel Pump Servo Block Check
313
Checking the Quantity Divider
319
Speeds and Pressures
320
Roller Overturning
321
Checking Damage
322
Preventing Oil Shock
322
Starting the Engine
328
19 Appendices
329
Hydraulic System
331
Adjustment of the Travel Pump Zero Position
331
Checking the Travel Pump Magnetic Coil / Travel Pump Servo Block
331
Wiring Diagram
332
Hydraulic System Diagram
334
Workshop Jigs
336
Special Tools
336
Special Tool for Measuring the Speed and Frequency
339
Special Tool for Magnetic Coil Check
339
Checking the Tightness of Screw Connections
340
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