6-16 2002 Buell S3T: Drive/Transmission
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INSTALLATION
NOTE
If clutch pack replacement was the only service work per-
formed, start with Step 5.
1. Install the engine sprocket, clutch assembly and primary
chain as a unit into primary chaincase.
2. See Figure 6-23. Install the engine sprocket nut.
a. Place SPROCKET LOCKING LINK (3) (Part No.
HD-38362) between primary chain and engine
sprocket.
b. Apply two or three drops of LOCTITE THREAD-
LOCKER 262 (red) onto threads of sprocket shaft.
c. Install engine sprocket nut. Tighten to 190-210 ft-lbs
(258-285 Nm).
CAUTION
See Figure 6-24. Washer (2) must be installed with the
word “out” facing the mainshaft nut (1) or transmission
may be damaged.
3. Install mainshaft nut and washer.
a. Apply two or three drops of LOCTITE THREAD-
LOCKER 262 (red) onto threads on end of main-
shaft.
b. Place washer (2) on mainshaft with the word “out”
facing away from clutch hub (3).
c. Install nut (1) (left-hand threads). Tighten to
70-80 ft-lbs (95-109 Nm).
4. Remove SPROCKET LOCKING LINK.
5. Install adjusting screw assembly into pressure plate.
a. See Figure 6-18. Align two tabs on perimeter of
release plate with corresponding recesses in pres-
sure plate.
b. See Figure 6-17. Secure the adjusting screw
assembly with retaining ring.
6. Install primary cover. See PRIMARY COVER under 6.2
PRIMARY CHAIN.
7. Install the left fairing lower. See 2.38 FAIRING LOWERS.
8. Connect negative battery cable to battery.
Figure 6-23. Sprocket Locking Link
Figure 6-24. Mainshaft Nut and Washer
1
6254
2
3
1. Engine Sprocket
2. Torque Wrench
3. Sprocket Locking Link (Part No. HD-38362)
1. Mainshaft Nut
2. Washer
3. Clutch Hub
b0411x6x
1
2
3
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