2006 Buell Lightning: Engine 3-43
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NOTE
Remove shop towel from entrance of throttle body to ensure
proper operation of induction module.
40. See Figure 3-56. Connect throttle position sensor [88].
41. Connect fuel injector leads [84 & 85].
42. Connect fuel line.
43. Install throttle body velocity stack with retaining ring.
NOTES
● On XB models, velocity stack attaches to the throttlebody
with a wire spring clamp.
● On 1200 models, always check to ensure interactive
cable is adjusted and routed properly before installing air
cleaner cover. See 1.16 INTERACTIVE EXHAUST
CABLE (XB12 MODELS).
44. Install air cleaner assembly. See 4.44 AIR CLEANER
ASSEMBLY.
45. Install intake cover assembly. Tighten fasteners to 12-
36 in-lbs (1-4 Nm). See 2.37 INTAKE COVER ASSEM-
BLY.
46. Install oil filter and fill oil tank. See 1.5 ENGINE LUBRI-
CATION SYSTEM.
47. Connect fuel pump.
NOTE
The connection for fuel pump is just above the pump located
at the rear of the fuel tank on the left side of the vehicle.
48. Install rear belt and idler pulley. See 6.6 DRIVE BELT
SYSTEM.
49. Install left and right side rider footrests and support
plates and torque to 108-132 in-lbs (12.20-14.91 Nm).
50. Install sprocket cover and tighten fasteners and washers
to 12-36 in-lbs (1-4 Nm).
51. Install chin fairing. See 2.36 CHIN FAIRING.
52. Install air scoops, right and left sides. See 2.38 AIR
SCOOPS.
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
53. Connect negative ground cable to battery and install seat
(tighten).
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
54. Install seat. See 2.43 SEAT.
Figure 3-56. Fuel Line and DDFI Electrical Connections (Typical)
2
3
10646a
1. Fuel line connection
2. Connection for throttle position sensor [88]
3. Connections for fuel injectors [84 & 85]
1
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