4-112 2006 Buell Lightning: Fuel System
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Fuel Screen Replacement
1. Remove fuel pump assembly from tank. See REMOVAL
in this section.
2. See Figure 4-97. Disconnect electrical connectors (5) &
(6).
3. Remove ground fastener (12) from the fuel pump and
fuel filter bracket (9).
4. Remove fuel pressure regulator E-clip (7).
5. Pull regulator housing (3) and fuel pump (8) with bracket
(9) as an assembly.
6. See Figure 4-98. Pry fuel screen (1) from fuel pump (2).
7. Install new fuel screen on fuel pump.
8. Install regulator housing assembly (4, 5) and fuel pump
(2).
9. Install E-clip (8) in bottom groove on shaft.
10. See Figure 4-97. Install ground fastener (12) and con-
nect ground wires to bracket (9) and tighten to 18-22 in-
lbs (2.0-2.5 Nm).
11. Connect fuel pump connectors (5, 6).
NOTE
Fuel pump connectors are two different sizes to prevent incor-
rect installation.
12. Route overflow hose (10) through guide in bracket (9).
13. Install fuel pump assembly. See INSTALLATION in this
section.
Table 4-38. Fuel Pump
Specifications
SPECIFICATION DATA
Pressure Setting 49 PSI
Operating Voltage 13.2 volts
Fuel Delivery 60 LPH @ 45 PSI [310 kPa]
Current Draw 6.0 Amps
Figure 4-98. Fuel Pump Assembly
1. Fuel screen
2. Fuel pump
3. Low fuel level sensor
4. Fuel pressure regulator housing
5. Fuel pressure regulator
6. Plastic retaining ring, pressure regulator
7. Fuel filter
8. E-clip
9. Connectors, fuel pump
10. Fuel pump wiring harness
1
2
3
5
4
10
7
6
b1173x4x
9
8
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