Case CX490D - Page 16

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1-GENERALINFORMATION

CabprotectionFGPS(FrontGuardProtectiveStructure)

ComplieswithISO10262level1(withoptionaldouble

framebolt-onfrontgrid).

Productidenticationnumber:

SMIL15CEX3852AA10

ComplieswithISO10262level2(withoptionalsingle

framebolt-onfrontgrid).

Productidenticationnumber:

SMIL15CEX3853AA11

Componentserialnumbers

Hydraulicpump:

Swingreductiongear:

Travelreductiongears:

Travelcontrolvalve:

Attachmentcontrolvalve:

Swingcontrolvalve:

1-8

Main Page

Table of Contents2
General Information9
Note to the Owner9
Intended Use10
Electro-Magnetic Compatibility (EMC)10
Telematics10
Manual Scope and Required Training Level11
Product Identification13
Operator's Manual Storage on the Machine17
Machine Orientation17
Machine Components18
Selective Catalytic Reduction (SCR) System19
Safety Information23
Signal Word Definitions23
Safety Rules24
Ecology and the Environment33
Hand Signals34
Safety Signs38
Controls and Instruments53
Access to Operator's Platform53
Door and Steps53
Operator's Seat55
Forward Controls59
Windshield64
Front Lower Window65
Left-Hand Side Controls66
Gate Lock Lever and Safety Bar68
Heating, Ventilation or Air-Conditioning Control69
Cab Internal Lighting73
Emergency Exit Hammer73
Sliding Windows on Door73
Right-Hand Side Controls74
Instrument Cluster77
Radio104
Rearward Controls109
Fuse Box109
Magazine Rack109
Refrigerated/Heated Compartment109
Storage Compartment110
Coat Hanger Hook110
Overhead Controls111
Roof Curtain111
Roof Hatch111
Sunshield (Optional)111
Exterior Controls112
Cab Protection (ROPS and FOPS)112
Mirrors114
Cameras117
Side Doors121
Battery Disconnect Switch122
Engine Hood124
Lower Panels125
Windshield Washer Reservoir125
Towing Holes125
Front Storage Box126
Fire Extinguisher126
Fuel Tank127
Fuel Tank Filler Pump (if Equipped)128
Selective Catalytic Reduction (SCR) System130
Operating Instructions155
Starting the Unit155
Anti-Theft Protection155
Starting the Engine156
Bringing the Machine up to Operating Temperature158
Operating the Machine in Hot or Cold Weather160
Operating the Machine161
Lowering the Attachment in the Event of a Failure164
Radiators and Oil Coolers Dust Removal166
Bucket Replacement168
Stopping the Unit170
Stopping the Engine170
Moving the Unit172
Machine Travel172
Parking the Unit176
Parking the Machine176
Transport Operations179
Road Transport179
Transporting Precautions179
Setting the Adjustable Undercarriage into the Transport Position184
Loading the Machine Onto a Transport Trailer187
Tie Downs for Shipping189
Unloading the Machine from a Transport Trailer190
Shipping Transport191
Prepare for Shipping191
Maintenance195
General Information195
Basic Instructions195
Biodiesel Fuel198
Fluids and Lubricants200
Engine Oil Recommended Operating Temperature Range203
Releasing Pressure in the Hydraulic System204
Fuel System Bleeding205
Protecting the Electronic and Electrical Systems During Battery Charging or Welding207
Maintenance Planning208
Maintenance Chart208
Maintenance Action209
Break-In Period210
Grease Points (Bucket)210
Cab Protection (ROPS and FOPS)210
Tightening Torques210
Track Shoe Bolt Torque210
Hydraulic Oil Return Filter210
Pilot Line Filter210
Swing Reduction Unit Oil210
Travel Reduction Units Oil210
Every 10 Hours211
Engine Oil Level211
Engine Coolant Level212
Hydraulic Oil Level213
Alternator Drive Belt214
Fuel Tank214
Fuel Filters215
Every 50 Hours216
Air Conditioner Filters216
Grease Points (Bucket)218
Every 250 Hours219
Swing Reduction Unit Oil219
Travel Reduction Units Oil220
Engine Primary Air Filter221
Battery Electrolyte Level224
Alternator Drive Belt227
Hydraulic Oil Tank228
Tightening Torques229
Track Shoe Bolt Torque230
Track Rollers and Idler Wheels231
Cab Protection (ROPS and FOPS)231
Every 500 Hours232
Turntable Bearing232
Engine Oil and Filters234
Fuel Pre-Filter236
Fuel Filters238
Radiator and Coolers239
Every 1000 Hours241
Grease Points (Boom and Arm)241
Hydraulic Tank Breather244
Engine Air Filters245
Hydraulic Fluid Analysis247
Engine Valve Rocker Clearance Adjustment247
Swing Reduction Unit Oil248
Alternator250
Starter Motor250
Every 1500 Hours251
Def/Adblue® Supply Module Filter251
Every 2000 Hours252
Travel Reduction Units Oil252
Hydraulic Oil Suction Filter253
Hydraulic Oil Return Filter254
Pilot Line Filter255
Air Conditioner Filters256
Swing Reduction Gear256
Every 4000 Hours257
Engine Coolant257
Pump Outlet Hoses262
Hydraulic Hoses262
Every 4500 Hours263
Selective Catalytic Reduction (SCR) System263
Exhaust Gas Recirculation (EGR) System263
Every 5000 Hours264
Hydraulic Oil and Filters264
When Necessary267
Fuel Feed Pump267
Track Tension268
Fuel Tank Strainer270
Gas Spring Inspection271
Bulb Replacement272
Bucket Teeth275
Cylinders277
Plastic and Resin Parts277
Air Conditioning System278
Def/Adblue® Tank Drain280
Fuse and Relay Locations282
Fuses282
Storage284
Preparing for Storage284
Periodic Checks285
Starting up the Machine286
Troubleshooting287
Fault Code Resolution287
Engine - Troubleshooting287
Specifications289
Machine Specifications289
Fluids and Lubricants291
Dimensions294
Operating Weights306
Accessories307
Direct Fit Buckets307
Auxiliary Hydraulic Circuits312
Hydraulic Quick Coupling System334
Quick Coupler Buckets338
Ripper Tooth345
Loads Handling347
Field View Monitor351
Front Guard Protective System354
Counterweight Removal System355
Vandalism Guard365

Case CX490D - Page 16

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