Resistance welder MULTISPOT MI-100control
Table of contents
5
6.7.2.2
Changing configuration ............................................................................ 61
6.7.2.3
Loading most recent configuration ........................................................... 61
6.7.2.4
Storing all welding jobs ............................................................................ 62
6.7.2.5
Switching off weld rules ........................................................................... 63
6.7.2.6
Calling up status and error messages ..................................................... 63
6.7.2.7
Calling up the software version ................................................................ 64
6.7.2.8
Calling up current and voltage values ...................................................... 64
6.7.2.9
Modifying service address ....................................................................... 65
6.8
Updating software ................................................................................................................... 65
6.9
Operating the welding gun ...................................................................................................... 67
6.9.1
Push spot welding ................................................................................................... 67
6.9.2
Pulling-out dents with washer .................................................................................. 68
6.9.3
High-speed planishing hammer “SAH” (special accessory) .................................... 69
6.9.4
Pushing-in dents ...................................................................................................... 70
6.9.5
Shrinking sheet ........................................................................................................ 70
6.9.6
Welding-on threaded studs ..................................................................................... 71
6.9.7
Welding-on T-pins ................................................................................................... 72
6.9.8
Fixing sheet metal parts (tacking) ........................................................................... 73
6.9.9
Water-cooled spot welding gun (special accessory) ............................................... 73
6.9.10
Connection of Airpuller/ Dentpuller .......................................................................... 73
7
Troubleshooting .................................................................................................. 74
7.1
Health and safety during troubleshooting ............................................................................... 74
7.2
Error messages and troubleshooting tables .......................................................................... 74
7.2.1
Problems displayed on the control panel ............................................................... 74
7.2.2
Problems NOT displayed on the control panel ....................................................... 78
7.2.3
Possible causes and remedies in case of unsatisfactory welding results ............... 79
8
Maintenance ........................................................................................................ 80
8.1
Maintenance schedule ............................................................................................................ 80
8.2
Carrying out maintenance jobs ............................................................................................... 80
8.2.1
Cleaning .................................................................................................................. 81
8.2.2
Maintaining the pneumatic unit ................................................................................ 81
8.2.3
Replacing water filter ............................................................................................... 82
8.2.4
Empty cooling water tank ........................................................................................ 83
8.3
Measures to be taken after maintenance ............................................................................... 84
9
Specifications ...................................................................................................... 85
9.1
Dimensions and weights ......................................................................................................... 85
9.2
Power requirements ................................................................................................................ 85
9.3
Supplies .................................................................................................................................. 86
9.4
Working conditions .................................................................................................................. 86
9.5
Exposure limit values .............................................................................................................. 86
9.6
Type plates ............................................................................................................................. 86
10
Index .................................................................................................................... 87
11
Appendix.............................................................................................................. 89
11.1
Training Report ....................................................................................................................... 89