Seite/Page 6 Inhalt/Contens 18.12.15
Inhalt / Contens
6.13.4 Ventilating air from the fuel system ................................................................................. .. 102
6.14 Generator DC system installation ................................................................................................... ..102
6.14.1 Connection of the starter battery block ........................................................................... .. 102
6.14.2 How to connect two 12 V batteries to a 24 V battery bank ............................................. .. 106
6.14.3 Connection of the xControl panel - see separate xControl manual ................................ .. 107
6.15 Generator AC System Installation................................................................................................... ..107
6.16 AC-Control box with VCS and starting current limitation................................................................. .. 107
6.16.1 Installation with looped-in AC-Control box ...................................................................... .. 108
6.16.2 Installation AC-Box / Distribution panel connected separately ....................................... .. 109
6.16.3 Electronic voltage control xControl ................................................................................. .. 110
6.16.4 Connection to the AC on-board power supply ................................................................ .. 110
6.16.4.1 Protective conductor......................................................................................... .. 110
6.16.4.2 Electrical fuse................................................................................................... .. 110
6.16.4.3 Required cable crosssections .......................................................................... .. 110
6.16.4.4 Disconnector - power source selector (three way cam switch) ........................ .. 110
6.17 Special recommendations............................................................................................................... .. 111
6.18 Instructions on prevention of galvanic corrosion............................................................................. .. 111
6.18.1 Instructions and measures on prevention of galvanic corrosion ..................................... .. 111
6.19 Isolation test.................................................................................................................................... .. 112
6.20 Initial operation................................................................................................................................ .. 112
7 Maintenance Instructions....................................................................................................................... ... 113
7.1 Personal requirements.................................................................................................................... .. 113
7.2 Hazard notes for the maintenance.................................................................................................. .. 113
7.3 Environmental protection ................................................................................................................ .. 115
7.4 Maintenance interval....................................................................................................................... .. 115
7.5 General maintenance instructions .................................................................................................. .. 115
7.5.1 Checks before each start ................................................................................................ .. 115
7.5.2 Check of Hoses and rubber parts in the sound insulated capsule .................................. .. 115
7.6 Oil Change Intervals ....................................................................................................................... .. 116
7.7 Checking oil-level............................................................................................................................ .. 116
7.7.1 Refilling Oil ...................................................................................................................... .. 117
7.7.2 After the oil level check and refilling the oil ..................................................................... .. 117
7.8 Replacement of engine oil and engine oil filter ............................................................................... .. 118
7.8.1 After the oil change ......................................................................................................... .. 120
7.9 Verifying the starter battery and (if necessary) the battery bank..................................................... .. 121
7.9.1 Battery ............................................................................................................................ .. 121
7.9.1.1 Check battery and cable connections .............................................................. .. 121
7.9.1.2 Check electrolyte level ..................................................................................... .. 121
7.9.1.3 Check electrolyte density ................................................................................. .. 122
7.10 Grease lubricated generator backend bearing................................................................................ .. 122
7.10.1 Exchange of grease lubricated bearing .......................................................................... .. 123
7.10.1.1 Demounting the cooling disc (if existent).......................................................... .. 124
7.10.1.2 Demounting the backend bearing .................................................................... .. 124
7.10.1.3 Installing the new backend bearing .................................................................. .. 125
7.11 Checking the oil level of the generator end bearing at Fischer Panda generators ......................... .. 128
7.11.1 Oil level check ................................................................................................................. .. 129
7.11.2 Refilling oil ...................................................................................................................... .. 129
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