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Gehl
Compact Loader
RT210
Gehl RT210 User Manual
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Maintenance
50940411/G0219
16
4
Printed in U.S.A.
Table 46: Maintenance Log
Date
Hours
Maintenance Procedure
171
173
Table of Contents
Delivery Checklists
5
Table of Contents
9
Introduction
17
Safety Symbol
17
Contents and Use of this Manual
17
Safety Symbol and Signal Words
18
Safety Alert Symbol
18
Signal Words
18
Machine Orientation
18
Proper Machine Use
18
Service and Registration
19
Machine Model and Serial Numbers
19
Component Serial Numbers
19
ROPS/FOPS Certification Label
20
Component Identification
21
Fields of Application
22
Using Attachments
22
Vibration Information
23
Vibration Measurement and Actions
23
Vibration Levels
24
Fire Extinguisher
24
Manufacturer Information
24
Indicator and Operation Symbols
25
Safety
27
Safety Symbol and Signal Words
27
Safety Alert Symbol
27
Signal Words
27
Mandatory Safety Shutdown Procedure
28
Before Starting
28
During Operation
29
Applications with Load-Handling Devices
32
Parking the Machine
33
Electrical Energy
33
Maintenance and Service Safety Practices
33
Battery Hazards
35
Fire Hazards
36
Additional Safety Equipment
36
Crystalline Silica Exposure
37
Transporting the Machine
37
Lifting the Machine with a Crane
37
Loading and Transporting the Machine
37
Safety Decals
38
New Decal Application
38
ANSI-Style Safety Decals
39
ISO-Style Safety Decals
41
Specifications
43
Fluids/Lubricants Types and Capacities
43
Dimensions
44
Payloads/Capacities
46
Weights
47
Track Drive
47
Coolant Compound Table
47
Engine
48
Hydraulic System
49
General
49
Drive Hydraulics
50
Pumps
50
Cylinders
51
Forces and Cycle Times
51
Electrical System
52
Sound Power/Pressure Levels
52
Vibration Levels
52
Features
53
Standard Features
53
Optional Features
53
Common Materials and Densities
54
Controls
55
Multi-Function Display
56
Switches/Indicators
57
Multi-Function Display Screens
58
Screen Access
58
Status, Maintenance and Error Code Screens
58
Configuration Screens
60
Audible Alerts
63
Control Joysticks
63
Joystick Tilt Function ISO/D-H Control Patterns
63
Activating D-H Control Pattern Option
63
Deactivating D-H Control Pattern Option
64
Left Joystick Functions
64
Right Joystick Functions
65
Joystick Buttons/Switch Functions
65
Joystick Control Sensitivity
66
Configuring Control Sensitivity
66
Straight Tracking Adjust
67
Parking Brake/Work Hydraulics Lock-Out
68
Cab Heat and Air Conditioning (Option)
69
Operator's Seat
69
Seat Forward and Back Horizontal Adjustment
70
Seat Height Vertical Height/Weight Suspension Adjustment
70
Air Suspension
70
Mechanical Suspension
70
Seat Belt
70
Fastening/Unfastening the Seat Belt
70
Armrest/Joystick Console Adjustment
71
Throttle Controls
71
Travel Controls
72
Travel Speed Range Selection
72
Activating Travel Speed Limit Option
72
Deactivating Travel Speed Limit Option
73
Travel Speed Limit Option Operation
74
Lift Arm Float Button
74
Hydraglide™ Button (Option)
75
Work Lights
75
Battery Disconnect Switch (Option)
76
Windshield Wipers/Washer
76
Wiper/Washer Control
76
Washer Fluid Reservoir
76
Operation
77
Operational Checks
77
Pre-Start Checks
77
Checks During Operation
78
Parking Checks
78
Before Operation
79
Cab Entry and Exit
79
Opening/Closing the Cab Door
79
Cab Door Emergency Exit
80
Cab Door Removal
80
Fold-Up Door (Option)
80
Closing the Fold-Up Door from the Outside
80
Opening the Fold-Up Door from the Outside
80
Closing the Door from the Inside
81
Opening the Door from the Inside
81
Seat and Armrest/Joystick Console Adjustment
81
Seat Belt
81
Parking Brake
82
Disengage Parking Brake
82
Starting the Engine
83
Cold-Starting
84
After Starting
84
Warm up
85
Run-In Period
85
Stopping the Engine
85
Engine Stalling
86
Diesel Particulate Filter (DPF) Regeneration Procedures
86
Reset Regeneration
87
Stationary Regeneration
87
Forcing Stationary Regeneration
89
Regeneration Inhibit
90
Cancelling Regeneration Inhibit
91
Recovery Regeneration
92
DPF Service
93
After Operation
94
Jump-Starting
94
Travel Drive Operation
96
ISO Pattern Travel Drive Controls
97
D-H Pattern Travel Drive Controls (Option)
97
Straight Tracking Adjust
98
Rubber Track Use Cautions and Tips
99
Sprocket Tooth Wear and Track Life
101
Travel Drive Error Condition Operation (Limp Mode)
102
Alternate Transport Mode Activation
102
Alternate Transport Mode Cancel
103
Backup Alarm
103
Lift Arm Operation
104
Attachment Transport Position
104
Joystick Control Patterns
104
ISO Pattern Lift Arm Operation Controls
104
D-H Pattern Lift Arm Operation Controls (Option)
105
Self-Leveling
106
Self-Leveling Cancel (Option)
106
Lift Arm Float
107
Hydraglide™ Ride Control System (Option)
108
Hydraulics Control Lock
109
Lift Arm Support
110
Engage Lift Arm Support
110
Disengage Lift Arm Support
111
Connecting/Disconnecting Attachments
112
Connecting Attachments
112
Disconnecting Attachments
113
Powering Attachments with Hydraulic Function
114
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits
114
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit
114
Auxiliary Hydraulics Operation
115
High-Flow Auxiliary Hydraulics Control (Option)
115
Standard-Flow Auxiliary Hydraulics Control
115
Optional 14-Pin Connector
116
Switch / Pin Assignments
116
Working with Buckets
117
Digging Tips
117
Safety Instructions When Working with Buckets
118
Working with Standard Buckets
118
Scooping
118
Digging
119
Loading
119
Tips When Loading Trucks
119
Grading Using Float
120
Grading Without Float
120
Backfilling
121
Working with Pallet Forks
122
Safety Instructions When Working with Pallet Forks
122
Transporting Loads Using Pallet Forks
123
Lifting Loads Using Pallet Forks
123
Loading Pallet Forks
123
Transporting Load Using Pallet Forks
123
Setting down Loads Using Pallet Forks
124
Lifting the Machine Using a Crane
124
Crane Lifting Preparation
124
Loading and Transporting the Machine on a Transport Vehicle
125
Loading and Securing the Machine
126
Storage Box
127
Maintenance
129
Maintenance Schedule
131
Checks, Cleaning and Inspection
131
Leakage Check
132
Lubrication and Filter Changes
132
Functional Check
133
Maintenance Interval
133
Engine Maintenance
134
Engine Access
134
Closing Engine Covers
134
Checking Engine Oil Level
135
Engine Oil
135
Changing Engine Oil and Filter
136
Changing Air Filter Elements
138
Engine Air Filters
138
Checking Coolant Level
139
Engine Cooling System
139
Cleaning Radiator Fins
140
Draining/Refilling Cooling System
140
Belt Maintenance
141
Checking and Adjusting Belt Tension
141
Air Conditioning Belt
142
DPF Service
142
Fuel System Maintenance
142
Adding Fuel
143
Water Separator Inspection/Maintenance
143
Changing Fuel Filter
145
Hydraulic System Maintenance
146
Checking Hydraulic Oil Level
146
Changing Hydraulic Oil and Filter
147
Hydraulic Hose Maintenance
149
Travel Motor Maintenance
150
Travel Motor Gearbox Oil (RT175/RT210)
150
Travel Motor Gearbox Oil (RT250)
150
Track Maintenance
151
Track Replacement
151
General Lubrication
155
Tilting ROPS/FOPS
156
Raising ROPS/FOPS
156
Lower ROPS/FOPS
157
Electrical System
158
Battery
158
Using a Booster Battery (Jump-Starting)
159
Fuses and Relays
160
Engine Compartment Fuses/Relays
160
Engine Compartment Fuses/Relays Model RT250
160
Fuses under ROPS/FOPS
165
Control Modules
166
Engine Control Module (ECU)
166
Lift Arm and Standard Auxiliary Flow Control Module
166
Main/Drive Control Module
166
Multi-Function Control Module
166
Long-Term Storage
167
Before Storage
167
After Storage
167
Air Conditioning Maintenance
168
Air Conditioning Filters
168
Cab Air Filter
168
Outside Air Intake Filter
168
Windshield Washer Reservoir
169
Final Shutdown / Decommissioning
170
Before Disposal
170
Machine Disposal
170
Maintenance Log
171
Troubleshooting
175
Engine Troubleshooting
175
Indicator Lamp Troubleshooting
176
Seal and Hose Troubleshooting
177
Hydraulic System Troubleshooting
178
Hydrostatic Travel Drive System Troubleshooting
179
Electrical Troubleshooting
181
Miscellaneous Troubleshooting
182
Error Codes
182
Controller Communication Error Codes
182
Engine Error Codes
182
Drive and Valve Error Codes
195
Schematics
205
Model RT250 (SN 70501 and Up) Schematics
206
RT250 Fuse/Relay Locations Index
206
RT250 Connector / Splice Locations Index
207
Engine/Starting and Charging - Model RT250
210
Engine Sensors - Models RT250
211
Engine ECU - Models RT250
212
Power Distribution/Fuses - Models RT250
213
Power Distribution/Relays - Models RT250
214
I/O Controller - Models RT250
215
Solenoid Controller a - Models RT250
216
Solenoid Controller B - Models RT250
217
Operator/Drive Controls - Models RT250
218
High-Flow/Self-Level/Power-A-Tach® Quick Attach System - Models RT250
219
HVAC - Models RT250
220
Track Tension/Work Lights - Models RT250
221
Wipers/Washer Pump - Models RT250
222
EU Road Lighting - Models RT250
223
Auxiliary Power/Dome Light/Radio - Models RT250
224
Operator CAN Interface - Models RT250
225
Grounds - Models RT250
226
Model RT175 with Tier 4 Engines (Serial Numbers 811051 and Up) Model RT210 with Tier 4 Engines (Serial Numbers 921651 and Up)
227
Models RT175 and RT210 with Tier 4 Engines - Fuse/Relay Locations Index
227
RT175 / RT210 with Tier 4 Engines Connector / Splice Locations Index
228
Engine/Starting and Charging - Models RT175 / RT210 with Tier 4 Engines
230
Power Distribution/Fuses - Models RT175 / RT210 with Tier 4 Engines
231
Power Distribution/Relays - Models RT175 / RT210 with Tier 4 Engines
232
Engine Sensors - Models RT175 / RT210 with Tier 4 Engines
233
Engine ECU - Models RT175 / RT210 with Tier 4 Engines
234
Engine ECU (Continued) - Models RT175 / RT210 with Tier 4 Engines
235
I/O Controller - Models RT175 / RT210 with Tier 4 Engines
236
Solenoid Controller a - Models RT175 / RT210 with Tier 4 Engines
237
Solenoid Controller B - Models RT175 / RT210 with Tier 4 Engines
238
Operator/Drive Controls - Models RT175 / RT210 with Tier 4 Engines
239
High-Flow/Self-Level/Power-A-Tach® Quick Attach System - Models RT175/RT210 with Tier 4 Engines
240
HVAC - Models RT175 / RT210 with Tier 4 Engines
241
Track Tension/Work Lights - Models RT175 / RT210 with Tier 4 Engines
242
Wipers/Washer Pumps - Models RT175 / RT210 with Tier 4 Engines
243
EU Road Lighting - Models RT175 / RT210 with Tier 4 Engines
244
Auxiliary Power/Dome Light/Radio - Models RT175 / RT210 with Tier 4 Engines
245
Operator CAN Interface - Models RT175 / RT210 with Tier 4 Engines
246
Grounds - Models RT175 / RT210 with Tier 4 Engines
247
Model RT175 with Interim Tier 4 Engines (Serial Numbers 10951 - 811000), Model RT210 with Interim Tier 4 Engines (Serial Numbers 21201 - 921000)
248
RT175 (Serial Numbers 10951 - 811000), RT210 (Serial Numbers 21201 - 921000) Fuse/Relay Locations Index
248
Engine/Starting and Charging - Model RT175 / RT210 with Interim Tier 4 Engines
252
Engine Sensors - Model RT175 / RT210 with Interim Tier 4 Engines
253
Engine ECU - Model RT175 / RT210 with Interim Tier 4 Engines
254
Power Distribution - Model RT175 / RT210 with Interim Tier 4 Engines
255
Controller 3 - Model RT175 / RT210 with Interim Tier 4 Engines
256
Controller 2 - Model RT175 / RT210 with Interim Tier 4 Engines
257
Controller 1 - Model RT175 / RT210 with Interim Tier 4 Engines
258
Operator/Drive Controls - Model RT175 / RT210 with Interim Tier 4 Engines
259
High-Flow/Self-Level/Power-A-Tach® Quick Attach System - Model RT175 / RT210 with Interim Tier 4 Engines
260
HVAC - Model RT175 / RT210 with Interim Tier 4 Engines
261
Track Tension/Lighting Control - Model RT175 / RT210 with Interim Tier 4 Engines
262
Wipers/Washer Pumps - Model RT175 / RT210 with Interim Tier 4 Engines
263
Work Lights - Model RT175 / RT210 with Interim Tier 4 Engines
264
EU Road Lighting - Model RT175 / RT210 with Interim Tier 4 Engines
265
Operator Display/Can Interface - Model RT175 / RT210 with Interim Tier 4 Engines
266
Grounds - Model RT175 / RT210 with Interim Tier 4 Engines
267
Hydraulic Schematic
269
Index
271
EC Declaration of Conformity
275
Torque Specifications
277
SAE Torque Values
279
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Gehl RT210 Specifications
General
Rated Operating Capacity
2, 100 lbs
Engine Make
Yanmar
Tipping Load
6000 lbs
Displacement
202 cu in
Hydraulic Pressure
3335 psi
Width
72 in
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