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HP Designjet Z6200 User Manual

HP Designjet Z6200
438 pages
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DESIGNJET Z6200 Photo printer series
Service manual

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HP Designjet Z6200 Specifications

General IconGeneral
Storage temperature (T-T)-20 - 55 °C
Operating temperature (T-T)5 - 40 °C
Operating relative humidity (H-H)20 - 80 %
ColorYes
Printing colorsLight cyan, Light magenta, Magenta, Matte black, Photo black, Yellow
Maximum resolution2400 x 1200 DPI
Print head nozzles2112
Number of print cartridges8
Page description languagesHP-GL/2, HP-RTL
Storage mediaHDD
Built-in processorIntel® Celeron®
Internal storage capacity160 GB
Sound power level (standby)38 dB
Sound pressure level (printing)53 dB
Minimum line width0.02 mm
Compliance industry standardsIEEE 802.3, IEEE 802.3u, IEEE 802.3ab
USB connectorUSB Type-A
USB 2.0 ports quantityUSB 2.0 ports have a data transmission speed of 480 Mbps, and are backwards compatible with USB 1.1 ports. You can connect all kinds of peripheral devices to them.
Ethernet LAN data rates10/100/1000Base-T(X) Mbit/s
Ethernet interface typeGigabit Ethernet
Package weight250000 g
Media thickness0.56 mm
Maximum print size-
Maximum roll length175 m
Power requirements100 - 127 V
Power consumption (standby)100 W
Power consumption (typical)270 W
Sustainability certificatesENERGY STAR
Compatible operating systemsWindows 7/Vista/XP/Server 2008/Server 2003; Mac OS X v10.4/v10.5/v10.6; Citrix XenApp; Citrix XenServer.
Weight and Dimensions IconWeight and Dimensions
Dimensions (WxDxH)2430 x 690 x 1370 mm

Summary

Notices

Warranty Information

Safety Warnings and Precautions

Electrical Shock Hazard

Precautions to avoid serious shock hazard leading to death or injury.

Electrostatic Discharge Precautions

Precautions to prevent damage to printer circuits from static discharge.

Safety Symbols Definitions

General definitions of safety symbols used in the manual.

Customer Assurance Information

Using This Manual

Manual Purpose

Outlines the manual's scope: troubleshooting, testing, calibration, and servicing.

Readership Requirements

Specifies that procedures are for HP-qualified service personnel only.

Part Numbers Reference

Directs users to Parts and diagrams for part numbers.

Troubleshooting

Printer Education and Training

Emphasizes the need for relevant training before troubleshooting.

Firmware Update

Recommends checking and updating firmware to fix common problems.

Print-Quality Troubleshooting

Advises printing the Diagnostic Print to help diagnose print-quality issues.

Troubleshooting System Error Codes

Refers to a list of system error codes and corrective actions.

Service Test on Failed Assembly

Recommends performing a service test before replacing a component.

Necessary Service Calibrations

Highlights the need for calibrations after component replacement.

Printer Does Not Power On

Provides troubleshooting steps for power-up issues.

Printer Rejects Printheads

Offers solutions for printhead rejection problems.

Maintenance Cartridge Detected as 'Used'

Addresses the issue of a new maintenance cartridge being incorrectly detected.

Cover Sensors Not Working

Provides steps to resolve problems with cover sensors.

Line Sensor Paper Detection Issues

Guides on troubleshooting Line Sensor issues with paper detection.

Troubleshooting Paper Jams and Printhead Crashes

Explains common causes and solutions for paper jams and printhead crashes.

Troubleshooting Motor Shutdowns

Addresses issues related to unexpected motor shutdowns in paper path systems.

Vacuum Suction at High Altitudes

Explains how high altitudes affect vacuum suction and paper handling.

Banding in Extreme Environmental Conditions

Discusses banding issues caused by extreme environmental conditions.

Printhead Crashes/Smears on Coated Paper

Addresses printhead issues related to coated paper and high-density prints.

Banding from Ink Cartridge Replacement

Explains banding caused by ink cartridge replacement during printing.

34-inch Rice Paper Incompatibility

Notes the incompatibility of 34-inch Rice Paper due to width and pinch wheel issues.

Worm Marks on Coated Paper

Addresses print quality defects like worm marks on specific paper types.

Solving Paper-Handling Problems

Provides solutions for general paper loading and positioning issues.

Paper Loading: "Too Much Skew"

Offers troubleshooting for paper loading errors related to skew.

Troubleshooting Take-Up Reel (TUR) Failures

Details how to troubleshoot failures with the Take-Up Reel system.

Power Switch LED Indicators

Explains the meaning of power switch LED indicators for power supply status.

Formatter LED Indicators

Explains the meaning of Formatter LED combinations for troubleshooting.

Front Panel Startup Stops

Provides troubleshooting steps when the printer startup process stops.

Interpreting Service Information Pages

Guides on how to read and understand the printer's service information pages.

Safety Compliance: Window Opened During Operation

Describes printer behavior and safety compliance when the window is opened during operation.

Troubleshooting the 79:04 System Error

Provides detailed steps for troubleshooting the generic 79:04 system error.

System Error Codes

Front Panel Blank Troubleshooting

Refers to troubleshooting steps when the front panel is blank.

System Error Codes List

Refers to pages containing system error codes and descriptions.

Explanation of System Error Codes and Warnings

Explains what components/systems are failing and recommended actions.

Continuable and Non-Continuable Error Codes

Distinguishes between error codes that allow continued operation and those that halt it.

Ink Supplies

What are Ink Supplies?

Identifies Ink Cartridges, Printheads, and Maintenance Cartridge as ink supplies.

General Ink Supply Information

Provides guidelines for handling ink supplies for optimal results.

General Precautions Handling Ink Supplies

Lists care instructions for ink supplies, especially printheads.

Priming the Ink System

Explains the initial priming process for the ink delivery system.

When to Replace Ink Supplies

Guides on determining when ink supplies need replacement based on front panel messages.

Obtaining Ink Cartridge Information

Details how to check ink cartridge information via the front panel.

Obtaining Printhead Information

Details how to check printhead information via the front panel.

Troubleshooting Printhead Error Codes

Explains how to find and interpret printhead error codes using Service Information Print.

Carriage Interconnect Wiper

Describes the tool for cleaning electrical contacts on carriage and printheads.

Warranty Information for Ink Supplies

Outlines the warranty terms for ink cartridges and printheads.

Service Tests and Utilities

Introduction to Service Tests

Explains how to use built-in service tests and utilities.

Diagnostics - Self Test

Describes the automatic self-tests performed during printer startup.

Phone Support for Troubleshooting

Explains how call agents can guide customers through service tests.

Service Tests (Diagnostics) List

Lists all internal service tests available for diagnosing component operations.

Entering the Service Tests Menu

Provides instructions on how to access the service tests menu.

Service Utilities List

Lists available service utilities for printer maintenance and configuration.

Service Calibrations

Service Calibrations List

Lists internal service calibrations available for printer tuning.

Entering the Service Calibrations Menu

Provides instructions on how to access the service calibrations menu.

Print Quality

Initial Print-Quality Troubleshooting Actions

Provides initial actions for troubleshooting print-quality problems.

Troubleshooting Tools Access

Guides on accessing troubleshooting tools via the Embedded Web Server and front panel.

Using the Image Quality Service Diagnostic Print

Explains how to use the diagnostic print for image quality analysis.

Print Quality Issues by Symptom

Describes common print-quality issues and their solutions.

Working with Other Commercially Available Papers

Provides guidance on selecting correct settings for non-HP papers.

Parts and Diagrams

Printer Support and Part Numbers

Lists printer support components and their part numbers with cross-references.

Center Covers Identification

Identifies and lists part numbers for center covers and related components.

Electronics Module Components

Lists and identifies components within the electronics module.

Right Cover Identification

Identifies and lists part numbers for the right cover and its sub-components.

Left Cover Identification

Identifies and lists part numbers for the left cover and its sub-components.

Right-Hand Assemblies Identification

Lists and identifies right-hand assemblies and their cross-references.

Left-Hand Assemblies Identification

Lists and identifies left-hand assemblies and their cross-references.

Carriage Assembly Components

Lists and identifies components of the carriage assembly.

Scan-Axis Assemblies Identification

Lists and identifies components of the scan-axis assemblies.

Drive Roller and Media-Axis Motor Identification

Identifies drive roller and media-axis motor components.

Paper Path Assemblies Identification

Lists and identifies parts within the paper path assemblies.

Center Guide and Pinchwheel Assembly Identification

Identifies center guide and pinchwheel assembly components.

Media Entry Assemblies Identification

Lists and identifies media entry assemblies.

Take-Up Reel Assembly Components

Lists and identifies components of the take-up reel assembly.

Miscellaneous Parts Identification

Lists miscellaneous parts and their cross-references.

Removal and Installation

Window Removal (60-inch)

Provides steps for removing the window assembly on 60-inch models.

Window Removal (42-inch)

Provides steps for removing the window assembly on 42-inch models.

Right Cover Removal

Details the procedure for removing the right cover of the printer.

Right Cover Removal (Continued)

Continues the steps for removing the right cover, including screw locations.

Right Trim Removal

Provides steps for removing the right trim component.

Left Cover Removal

Details the procedure for removing the left cover of the printer.

Left Cover Removal (Continued)

Continues the steps for removing the left cover, including screw locations.

Left Trim Removal

Provides steps for removing the left trim component.

Top Cover Removal (42-inch)

Details the procedure for removing the top cover on 42-inch models.

Top Cover Removal (60-inch)

Details the procedure for removing the top cover on 60-inch models.

Rear Door Removal (42-inch)

Details the procedure for removing the rear door on 42-inch models.

Rear Door Removal (60-inch)

Details the procedure for removing the rear door on 60-inch models.

Right Connector Cover Removal

Details the procedure for removing the right connector cover.

Left Connector Cover Removal (42-inch)

Details the procedure for removing the left connector cover on 42-inch models.

Electronics Module Extension Removal (60-inch)

Details the procedure for removing the electronics module extension on 60-inch models.

Window Position Sensor Removal

Details the procedure for removing the window position sensor.

Front Panel Removal

Details the procedure for removing the printer's front panel.

Primer Assembly Removal

Details the procedure for removing the primer assembly.

Primer Valves Removal

Details the procedure for removing the primer valves.

Primer Valve Cables Removal

Details the procedure for removing the primer valve cables.

Service Station Removal

Details the procedure for removing the service station.

Vacuum Fan Removal

Details the procedure for removing the vacuum fan.

Aerosol Fan and Filter Removal

Details the procedure for removing the aerosol fan and filter.

Drop Detector Removal

Details the procedure for removing the drop detector.

Ink Supply Tubes and Trailing Cable Removal

Details the procedure for removing the ink supply tubes and trailing cable.

ISS to Cartridge Cables Removal

Details the procedure for removing the ISS to cartridge cables.

Cutter Assembly Removal

Details the procedure for removing the cutter assembly.

Ink Supply Station (ISS) Removal

Details the procedure for removing the ink supply station.

Rewinder Motor Removal

Details the procedure for removing the rewinder motor.

APS Assembly Removal

Details the procedure for removing the APS assembly.

Left Spittoon Removal

Details the procedure for removing the left spittoon.

Encoder Strip and Encoder Sensor Removal

Details the procedure for removing the encoder strip and sensor.

Carriage PCA Removal

Details the procedure for removing the carriage PCA.

Carriage Flex Cables Removal

Details the procedure for removing the carriage flex cables.

Carriage Assembly Removal

Details the procedure for removing the carriage assembly.

Belt Assembly Removal

Details the procedure for removing the belt assembly.

Scan-Axis Motor Removal

Details the procedure for removing the scan-axis motor.

Media-Axis Motor Removal

Details the procedure for removing the media-axis motor.

Optical Media Advance Sensor (OMAS) Removal

Details the procedure for removing the OMAS sensor.

Interconnect PCA Removal

Details the procedure for removing the interconnect PCA.

EIO to PCA Interface Card Removal

Details the procedure for removing the EIO to PCA interface card.

OMAS Controller Card Removal

Details the procedure for removing the OMAS controller card.

OMAS Cable Removal

Details the procedure for removing the OMAS cable.

Main PCA Removal

Details the procedure for removing the main PCA.

Formatter Removal

Details the procedure for removing the formatter.

Hard Disk Drive (HDD) Removal

Details the procedure for removing the hard disk drive.

Power Supply Unit (PSU) Removal

Details the procedure for removing the power supply unit.

PrintMech PCA Removal

Details the procedure for removing the PrintMech PCA.

Formatter Battery Removal

Details the procedure for removing the formatter battery.

Electronics Module Removal

Details the procedure for removing the electronics module.

Line Sensor Assembly Removal

Details the procedure for removing the line sensor assembly.

Embedded SpectroPhotometer (ESP) Removal

Details the procedure for removing the ESP sensor.

ESP Actuator Removal

Details the procedure for removing the ESP actuator.

Media Deflector Removal

Details the procedure for removing the media deflector.

Output Platen Removal

Details the procedure for removing the output platen.

Print Platen Removal

Details the procedure for removing the print platen.

Print Platen Removal (Continued)

Continues the steps for removing the print platen.

Drive Roller Removal

Details the procedure for removing the drive roller.

Drive Roller Removal (Continued)

Continues the steps for removing the drive roller, including gears and brackets.

Right Roll-feed Module Removal

Details the procedure for removing the right roll-feed module.

Left Roll-feed Module Removal

Details the procedure for removing the left roll-feed module.

Take-Up Reel Motor Removal

Details the procedure for removing the take-up reel motor.

Take-Up Reel Left-Hand Module Removal

Details the procedure for removing the left-hand take-up reel module.

Take-Up Reel Deflector Supports Removal

Details the procedure for removing the take-up reel deflector supports.

Take-Up Reel Sensors Removal

Details the procedure for removing the take-up reel sensors.

Preventive Maintenance

Lists various preventive maintenance procedures for the printer.

Preventive Maintenance Overview

Lists various preventive maintenance procedures and their corresponding pages.

Cleaning the Drive Roller and Overdrive

Provides instructions for cleaning the drive roller and overdrive.

Cleaning the Platen

Recommends regular cleaning of the print platen to prevent marks.

Clean the Encoder Strip

Explains the importance and procedure for cleaning the encoder strip.

Clean Paper Advance Sensor Window

Guides on cleaning the small window of the paper advance sensor.

Applying Oil to the Overdrive

Provides instructions for oiling the overdrive to stop rollers from squeaking.

Lubricating the Carriage Assembly

Explains how to lubricate the carriage assembly for smooth sliding.

Change the Maintenance Absorber

Guides on replacing the maintenance absorber when alerted.

Scheduled Maintenance

Discusses the purpose of scheduled maintenance to prevent failures.

Level of Printer Usage

Explains printer usage limits and maintenance frequency based on carriage cycles.

Preventive Maintenance Kit #1 Components

Lists components included in Preventive Maintenance Kit #1.

Preventive Maintenance Kit #2 Components

Lists components included in Preventive Maintenance Kit #2.

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