EasyManua.ls Logo

JUKI DP2100 User Manual

JUKI DP2100
187 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
i
ENGLISH
INSTRUCTION MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the JUKI DP2100 and is the answer not in the manual?

JUKI DP2100 Specifications

General IconGeneral
BrandJUKI
ModelDP2100
CategorySewing Machine
LanguageEnglish

Summary

Specifications

Machine and Control Box Specifications

Details technical specifications for the machine head and control box.

Configuration

Sewing Machine Unit and Operation Panel

Identifies components of the main unit and the operation panel.

Installation

Installation Cautions and Setup

Important safety cautions and guidelines for setting up the machine.

Component Assembly and Connection

Instructions for assembling parts like pedals, tables, covers, and connecting cords.

Accessory Installation

Steps for installing the throat plate auxiliary, thread guide rod, and thread stand.

Work Table Assembly

Detailed steps for assembling the work top table.

Preparation Before Operation

Needle and Threading Procedures

Steps for attaching the needle and threading the needle-thread.

Bobbin Handling and Tension Adjustment

How to wind, set, and adjust bobbin thread, and attach/remove bobbin case.

Thread Take-up Spring and Stitch Guide Adjustment

How to adjust the thread take-up spring and stitch guide.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Interface Screens Overview

Explanation of the data input, sewing, and detailed data input screens.

Feed Amount and Basic Operation

Explanation of feed amount and fundamental sewing machine operation.

Basic Set Value Adjustments

How to change basic settings like speed, pitch, and tension.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Pattern Creation and Deletion

Guide on creating and deleting sewing patterns.

Operation of the Sewing Machine (Semi-Automatic Application Volume)

Pattern Correction and Editing

How to correct, copy, and create new patterns.

Other Pattern Functions

How to use additional functions for pattern management like direct selection.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Interface Screens for Fully-Automatic Operation

Explanation of data input, sewing, and detailed input screens for automatic mode.

Feed Amount and Basic Operation

Explanation of feed amount and fundamental operations for automatic sewing.

Basic Set Value Adjustments

How to adjust basic settings like speed, pitch, and tension.

Pattern Management (Creation & Deletion)

Guides for creating and deleting patterns in automatic mode.

Operation of the Sewing Machine (Fully-Automatic Application Volume)

Pattern Correction and Modification

How to correct, copy, and create new patterns in application volume.

Additional Application Functions

Using other functions for pattern management and selection.

Operation of the Sewing Machine (Manual Basic Volume)

Manual Basic Interface Screens

Explanation of data input, sewing, and detailed input screens for manual basic mode.

Manual Basic Operation and Settings

Fundamental operations and changing basic settings in manual basic mode.

Operation of the Sewing Machine (Manual Application Volume)

Detailed Set Value Adjustments

How to change detailed settings like auxiliary pedal and feed modes.

Using Counter

Counter Setting and Procedures

Steps for setting up, using, and releasing the counter.

Registering the Pattern to Direct Button

Pattern Registration and Status

How to register patterns to direct buttons and check registration status.

Changing Sewing Mode

Changing Memory Switch Data

Memory Switch Data Procedures and Lists

How to change memory switch data and lists of available data.

Compensation Thread Tension Explanation

Detailed explanation of compensation thread tension settings.

Shirring Smoothing Function Explanation

Explanation of the shirring smoothing function.

Size Class Explanation

Explanation of how size classes are defined and used.

Error Code List

Using Communication Function

Data Handling and Communication Methods

Information on data formats, smart media, and RS-232C communication.

Information Function

Maintenance, Inspection, and Warning Procedures

Viewing maintenance logs, inputting inspection time, and releasing warnings.

Production and Working Measurement Information

Viewing production statistics and machine performance measurements.

Trial Sewing Function

Performing and Registering Trial Sewing

Steps to perform a trial sewing session and register the data.

Performing Key Lock

Displaying Version Information

Using Check Program

Check Program Interface and Pedal Setting

Accessing check programs and setting the auxiliary pedal.

Signal and Component Checks

Checking pedal A/D values, LCD, touch panel, and input/output signals.

Configuration

Sewing machine main unit

Diagram and identification of the main sewing machine unit components.

Configuration

Operation panel

Diagram and identification of the operation panel components.

Installation

Caution at the time of set-up

Important safety precautions for machine setup.

Installation

Assembling the pedal section of the stand

Step-by-step assembly of the pedal section for the stand.

Installation

Assembling the table

Detailed instructions for assembling the sewing machine table.

Installation

Connecting the power cable

How to connect the power cable according to specifications.

Installing the sewing machine main unit

Procedure for installing the main sewing machine unit.

Installation

Installing the cover

Instructions for installing the machine covers.

Installing the stopper for tilt prevention

How to install the tilt prevention stopper.

Installing the operation panel

Step-by-step guide for installing the operation panel.

Installation

Connecting the cords

Guide for connecting various cables and cords to the machine.

Installation

Installing the throat plate auxiliary plate

Instructions for installing the throat plate auxiliary plate.

Installing the thread guide rod

Steps for installing the thread guide rod.

Installation

Installing the thread stand

Instructions for assembling and installing the thread stand.

Assembling the table for work (WORK TOP TABLE)

Detailed steps for assembling the work top table.

Preparation Before Operation

Attaching the needle

Procedure for correctly attaching the sewing machine needle.

Threading the needle-thread

Step-by-step guide for threading the needle.

Preparation Before Operation

WINDING THE BOBBIN THREAD

Instructions on how to wind thread onto the bobbin.

SETTING THE BOBBIN INTO THE BOBBIN CASE

How to properly set the bobbin into the bobbin case.

Preparation Before Operation

Attaching and removing the bobbin case

Procedure for attaching and removing the bobbin case.

Adjusting the thread tension

Guide to adjusting needle and bobbin thread tension.

Adjusting the thread take-up spring

How to adjust the thread take-up spring.

Adjusting the stitch guide

Instructions for adjusting the stitch guide.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Data input screen

Explanation of the data input screen's layout and buttons.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Sewing screen

Overview of the sewing screen interface.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Details data input screen

Detailed explanation of the data input screen.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Feed amount

Explanation of feed amount calculation and settings.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Basic operation of the sewing machine

Fundamental steps for operating the sewing machine.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Basic change of the set value

How to change basic settings like speed and pitch.

Operation of the Sewing Machine (Semi-Automatic Basic Volume)

Deleting the pattern <Pattern deletion>

Procedure for deleting sewing patterns.

Operation of the Sewing Machine (Semi-Automatic Application Volume)

Correcting the pattern

How to modify or correct sewing patterns.

Operation of the Sewing Machine (Semi-Automatic Application Volume)

Copying the pattern <Pattern copy>

How to copy sewing patterns.

Operation of the Sewing Machine (Semi-Automatic Application Volume)

Creating the new pattern <New pattern creation>

Steps for creating new sewing patterns.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Data input screen

Explanation of the data input screen for fully-automatic operation.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Sewing screen

Overview of the sewing screen in fully-automatic mode.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Detailed data input screen

Detailed input screen for specific settings in fully-automatic mode.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Feed amount

Explanation of feed amount calculation and settings.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Basic operation of the sewing machine

Fundamental operations for the fully-automatic sewing machine.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Changing the basic set value

How to adjust basic settings like speed, pitch, and tension.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Creating the pattern <Pattern creation>

Guide to creating patterns in fully-automatic mode.

Operation of the Sewing MachinRE (Fully-Automatic Basic Volume)

Deleting the pattern <Pattern deletion>

Procedure for deleting patterns in fully-automatic mode.

Operation of the Sewing Machine (Fully-Automatic Application Volume)

Correcting the pattern

How to correct patterns in the fully-automatic application volume.

Operation of the Sewing Machine (Fully-Automatic Application Volume)

Copying the pattern <Pattern copy>

How to copy patterns in the fully-automatic application volume.

Operation of the Sewing Machine (Fully-Automatic Application Volume)

Creating a new pattern <New pattern creation>

Steps for creating new sewing patterns in the application volume.

Operation of the Sewing Machine (Fully-Automatic Application Volume)

Using other functions

Using additional functions within the application volume.

Operation of the Sewing Machine (Manual Basic Volume)

Data input screen

Explanation of the data input screen for manual basic operation.

Operation of the Sewing Machine (Manual Basic Volume)

Sewing screen

Overview of the sewing screen in manual basic mode.

Operation of the Sewing Machine (Manual Basic Volume)

Details data input screen

Detailed input screen for manual basic operations.

Operation of the Sewing Machine (Manual Basic Volume)

Basic operation of the sewing machine

Fundamental operations for manual basic sewing.

Operation of the Sewing Machine (Manual Basic Volume)

Changing the basic set value

How to change basic settings in manual basic mode.

Operation of the Sewing Machine (Manual Application Volume)

Changing the detailed set value

How to change detailed settings like auxiliary pedal and feed modes.

Using Counter

Setting procedure of the counter

Steps for setting up and using the counter.

Registering the Pattern to Direct Button

How to register

Steps for registering patterns to direct access buttons.

Register state at the time of your purchase

Changing Sewing Mode

Changing Memory Switch Data

Changing procedure of memory switch data

Steps for modifying memory switch data.

Memory switch data list

A list of available memory switch data items.

Explanation of compensation thread tension

Detailed explanation of compensation thread tension settings.

Explanation of the shirring smoothing function

Explanation of the shirring smoothing function.

Explanation of the size class

Explanation of how size classes are defined and used.

Error Code List

Using Communication Function

Handling possible data

Information on data formats for communication.

Performing communication by using the smart media

Steps for communicating using smart media.

Performing communication by using RS-232C

Steps for communicating via RS-232C cable.

Take-in of the data

How to import data into the machine.

Information Function

Observing the maintenance and inspection information

Viewing maintenance and inspection logs.

Inputting the inspection time

Setting inspection and maintenance intervals.

Releasing procedure of the warning

How to clear warning messages.

Observing the production control information

Viewing production statistics and targets.

Performing setting of the production control information

Setting production control parameters.

Observing the working measurement information

Viewing machine performance measurements.

Trial Sewing Function

Performing trial sewing

Steps to perform a trial sewing session.

Performing Key Lock

Displaying Version Information

Using Check Program

Displaying the check program screen

Accessing the check program interface.

Performing the auxiliary pedal setting

Setting up and calibrating the auxiliary pedal.

Checking of A/D value of auxiliary pedal

Checking the analog-to-digital values of the auxiliary pedal.

Performing LCD check

Performing a diagnostic check on the LCD display.

Performing touch panel compensation

Calibrating the touch panel for accuracy.

Performing the input signal check

Checking the status of input signals to the machine.

Performing the output signal check

Checking the status of output signals from the machine.

Communication Screen of Maintenance Personnel Level

Data which are possible to be handledIn case of the maintenance

Identifies data types handleable by maintenance personnel.

Information screen of the maintenance personnel level

Display of error record

Viewing the recorded error history of the sewing machine.

Display of the cumulative working information

Viewing cumulative working data such as time and stitches.

Maintenance

Replacing procedure of feed belt

Steps for replacing the top and bottom feed belts.

Changing the amount of alternate vertical movement of walking foot and presser foot

How to adjust the alternate vertical movement of the walking foot and presser foot.

Adjusting the height of the walking foot and the presser foot

How to adjust the height of the walking foot and presser foot.

Adjusting the needle and the hook

Procedures for adjusting the needle and hook timing and position.

Adjusting the thread trimmer

Procedures for adjusting the thread trimmer's timing and position.

Greasing parts

Information on parts requiring greasing and procedures.

OTHERS

Troubles in sewing and the corrective measures

Common sewing troubles and their corrective measures.

DRAWING OF THE TABLE

Slant table

Technical drawing and dimensions for the slant table.

Work top table

Technical drawing and dimensions for the work top table.

Edge stopper A

Technical drawing and dimensions for edge stopper A.

Edge stopper B

Technical drawing and dimensions for edge stopper B.

Related product manuals