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KEEWAY F-ACT EVO User Manual

KEEWAY F-ACT EVO
156 pages
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Two-wheeled Motorcycle F-ACT EVO
Users Instruction and Maintenance Manual
KEEWAY Motorcycle Co., Ltd

Table of Contents

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KEEWAY F-ACT EVO Specifications

General IconGeneral
Fuel SystemCarburetor
Front SuspensionTelescopic fork
Front BrakeDisc
EngineSingle cylinder, 4-stroke
CoolingAir cooled

Summary

Preparation Data

General Safety

Safety precautions for operating the motorcycle and handling materials.

Carbon Monoxide (CO)

Hazards and precautions related to carbon monoxide exhaust gas.

Gasoline

Safety guidelines for handling gasoline and working in ventilated areas.

Storage Battery

Precautions for handling and charging the motorcycle battery.

Specification Table (QJ50T-21T)

Specification Table (QJ50T-21T)

Technical specifications for the QJ50T-21T motorcycle model.

Failure Diagnosis

Failure diagnosis procedure when the engine fails to start or start difficultly

Step-by-step guide for diagnosing engine starting issues.

The engine overheat failure diagonosis procedure

Procedure for diagnosing engine overheating issues.

Underpowered engine failure diagnosis procedure

Procedure for diagnosing an underpowered engine.

Failure Diagonosis (Continued)

Failure diagonosis procedure of unstable engine idle speed

Diagnosing and resolving issues with unstable engine idle speed.

Failure diagnosis procedure of engine’s excessive fuel consumption

Diagnosing and resolving excessive fuel consumption issues.

Failure diagnosis procedure when the clutch slips

Diagnosing and resolving clutch slipping issues.

Brake System Failure Diagnosis

Failure diagnosis procedure when the hydraulic disc brake fails

Diagnosing and resolving issues with the hydraulic disc brake system.

Failure diagnosis procedure when the drum brake fails

Diagnosing and resolving issues with the drum brake system.

Battery System Diagnosis

Failure diagnosis procedure when the storage battery can not be charged

Diagnosing why the storage battery is not charging.

Failure diagnosis procedure when the storage battery is undercharged

Diagnosing the cause of an undercharged storage battery.

Starting System Failure Diagnosis

Failure diagnosis procedure when the start motor is unable to rotate

Diagnosing why the starter motor fails to rotate.

Failure diagnosis procedure when the start motor is weak in rotating

Diagnosing why the starter motor rotates weakly.

Lighting System Failure Diagnosis

Failure diagnosis procedure when all the lamps don’t work

Diagnosing why none of the motorcycle lamps are working.

Steering and Horn Failure Diagnosis

Failure diagnosis procedure when the steering lamp does not work

Diagnosing why the steering lamps are not functioning.

Failure diagnosis procedure when the electric horn does not work

Diagnosing why the electric horn is not working.

Failure diagnosis procedure when the brake lamp does not work

Diagnosing why the brake lamp is not functioning.

Inspection/Adjustment

General

General safety warnings and precautions for maintenance.

Specification

Engine

Specifications related to the motorcycle's engine performance and parameters.

Frame

Specifications related to the motorcycle's frame, brakes, and wheels.

Periodic Maintenance & Inspection List

Periodic Maintenance & Inspection List

Schedule for routine maintenance and inspection items with applicable tools.

Anticipated inspection

Engine oil/filter

Procedures for checking and replacing engine oil and oil filter.

Component Maintenance

Air filter

Procedures for replacing and checking the air filter element.

Spark plug

Spark plug

Procedures for removing, inspecting, and checking the spark plug.

Examination of spark gap

How to measure and adjust the spark plug gap.

Battery

Charging state (closed circuit voltage) inspection

How to inspect the battery's charging state using a voltmeter.

Charge

Method for connecting and charging the motorcycle battery.

Carburetor

Idle speed adjustment

Procedures for adjusting the engine's idle speed.

Engine Diagnostics

Cylinder pressure

How to measure cylinder pressure and what to check for low pressure.

Brake System Checks

Inspection of brake fluid level

How to inspect and add brake fluid to the correct level.

Clutch and Suspension

Clutch

How to check the working condition of the clutch and replace clutch blocks.

Fasteners and Wheels

Rim/Tyre

How to check the tyre and rim for damage and check tyre pressure.

Electrical System Maintenance

Inspection and maintenance of electrical system

Table listing torque values for fixing components in the electrical system.

Charging System Overview

Charging System

Diagram illustrating the charging system components and wiring.

Battery and Charging System Details

1. Battery/charging system

Documents and notes required for battery and charging system work.

1.2 Failure diagnosis

Symptoms and causes of power supply failure.

Power supply dead

Symptoms and causes of power supply failure.

Battery Maintenance

1.3 Battery

Step-by-step guide for removing the battery, including warnings.

1.3.2 Charging

Method for connecting and charging the motorcycle battery.

Charging System Inspection

1.4 Charging System

Diagram showing the charging system components and wiring.

1.4.1 Short Circuit Test

Procedure for testing the charging system for short circuits.

1.4.2 Charging Situation Inspection

How to inspect the charging system's voltage and current output.

Ignition System Overview

Ignition System

Diagram showing the ignition system components and wiring.

Ignition System Details

2. Ignition System

Notes and standards for preparing ignition system checks.

2.3 Ignition System Inspection

General notes on inspecting the ignition system.

Ignition System Diagnosis and Inspection

2.2 Failure Diagnosis

Detailed table diagnosing ignition coil, secondary voltage, charging coil, and trigger issues.

2.3 Ignition System Inspection

How to measure the primary voltage of the ignition coil.

2.3.1 Primary Voltage of Ignition Coil

How to measure the primary voltage of the ignition coil.

Activation System Overview

Activation System

Diagram illustrating the activation system components and wiring.

Activation System Details

3. Activation System

Notes and preparation standards for the activation system.

3.2 Failure Diagnosis

Lists activation failures and their potential causes.

3.3 Starting Motor

Information on removing, breaking down, and inspecting the starting motor.

Lighting and Switch Systems

4.2 Failure Diagnosis

Common failure points for bulbs, switches, and meters.

Front Hydraulic Brake

Front hydraulic brake

Specifications and diagrams for the front hydraulic brake system.

Rear Hub Brake

Rear hub brake

Specifications and diagrams for the rear hub brake system.

Brake System Maintenance

5. Brake

Precautions and specifications for brake maintenance.

5.2 Fault diagnosis

Diagnosing poor braking performance.

Front Wheel Specifications

Front wheel

Tire and rim specifications, including certification numbers.

Front Suspension Specifications

Front suspension

Torque values for front suspension bolts and ball amounts.

Direction Handle Specifications

Direction handle

Torque values and free stroke specifications for the direction handle.

Front Wheel and Suspension

7. Front wheel/front suspension

Precautions and vehicle standards for front wheel and suspension work.

7.2 Fault diagnosis

Diagnosing issues related to direction handle, wheel swing, and muffler sounds.

Front Wheel Maintenance

7.3 Front wheel

Steps for removing and checking the front wheel.

Rear Wheel and Suspension

Rear wheel/rear suspension

Diagrams and torque values for the rear wheel and suspension components.

Rear Wheel and Suspension Maintenance

8. Rear wheel/rear suspension

Precautions and standards for rear wheel and suspension work.

8.2 Fault diagnosis

Diagnosing rear wheel swing and muffler issues.

Rear Wheel Maintenance

8.3 The rear wheel

Steps for removing the rear wheel.

Tank/Seat Cushion Maintenance

9. Tank/seat cushion

Precautions and standards for tank and seat cushion work.

Engine Check and Maintenance

Check and maintenance of the engine

General overview of engine check and maintenance procedures.

Lubrication System

Lubrication system

Diagram of the lubrication system components.

Lubricating System Details

10. Lubricating system

Precautions and standards for the lubrication system.

10.2 Fault diagnosis

Diagnosing issues with machine oil amount and engine burning oil.

Carburetor Components

Carburetor

Diagram of carburetor components and their functions.

Carburetor System

11. Carburetor

Precautions, function, and standards for the carburetor.

11.2 Fault diagnosis

Diagnosing carburetor issues like bad start or unstable idle.

Cylinder Cover Maintenance

12. Cylinder cover

Attentions and functions related to the cylinder cover.

12.2 Failure diagnosis

Diagnosing cylinder cover issues like air leaks or warp.

Cylinder Block and Piston Components

Cylinder block and piston

Diagram of cylinder block and piston components.

Cylinder Block and Piston Details

Thirteenth, Cylinder block and piston

Attentions and functions of cylinder block and piston.

Piston and Cylinder Diagnosis

13.2 Failure diagnosis

Diagnosing common failures related to low compression pressure and piston issues.

Piston Maintenance Procedures

13.4 Piston

Steps for disassembling the piston and piston rings.

Driving Plate, Clutch, Driven Wheel

Driving plate / clutch / driven wheel

Diagram showing the driving plate, clutch, and driven wheel components.

Drive Plate, Clutch, Driven Wheel, and Feet Start Mechanism

14.2 Failure diagnosis

Diagnosing failures related to the driving plate, clutch, and driven wheel.

Reduction Gear

Reduction gear

Diagram and function of the reduction gear assembly.

Speed Reducer System

15.2 Fault Diagnosis

Diagnosing issues with the speed reducer where the vehicle cannot move.

Gearbox Maintenance

15.3 Gear Box

Steps for disassembling the gearbox cover.

Crankcase Maintenance

Crankcase

Diagram of crankcase components and notes on handling.

Crankcase Details

16.2 Fault Analysis

Diagnosing odd voices and loose bearings within the crankcase.

Electricity Principle Diagram

QJ50T-21T ELECTRICITY PRINCIPLE DIAGRAM

Electrical schematic diagram for the QJ50T-21T motorcycle.

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