3. Remove the oil separator (2).
(2) Oil separator
4. Loosen the cooling fan mounting screws (4).
5. Remove the alternator (3).
6.
Remove the fan belt (5).
(3) Alternator
(4) Cooling fan mounting screw
(5)
Fan belt
7. Remove the cooling fan (6) and fan pulley (7).
(6) Cooling fan (7) Fan pulley
5.5 Removing muffler full assembly
IMPORTANT
• Since the
DPF that was dropped or given a
shock cannot be reused even if there is no
damage outwardly, replace it with a new one.
• Be sure to loosen the exhaust gas temperature
sensor tightening nut or the differential
pressure pipe tightening nut with crowfoot
wrench to prevent the damage of the sensor or
pipe.
• If it is still hard to loosen, apply the lubricant
spray to threaded portion and soak it with
lubricant.
• D1803-CR-TIE4, V2403-CR-TIE4 have DOC core
instead of DPF core, and do not have the
sensors for DPF.
But the muffler canning same as other models.
Therefore, the mufflers of D1803-CR-TIE4 and
V2403-CR-TIE4 could be disassembled by the
same way of -E4 and -TE4.
NOTE
• Put a
product (engine) on a stable ground, and
set the parking brake.
• As the muffler full assembly is hot just after the
engine shutdown, make sure to start operation
after it gets cool.
• Make sure not to let any foreign substances
enter the opening section during the operation.
• Make sure not to damage the muffler full
assembly by falling or impact as it contains a
ceramic filter.
• Before removing the muffler full assembly from
a product (engine), connect the diagnosis tool
(Diagmaster), check the failure history, and save
the project.
• Before removing the DPF for cleaning, keep the
records of the engine serial number, filter comp
(DPF) part number, filter comp (DPF) serial
number, catalyst (DOC) part number, catalyst
(DOC) serial number, and engine operating time,
which are required in preparing the DPF
cleaning order form.
• When removing the muffler full assembly (DPF),
make sure that the exhaust gas temperature
sensor, differential pressure sensor, and
differential pressure pipe do not make contact
with surrounding parts.
Tools required
• Crowfoot wrench
1. Remove the connectors of exhaust gas temperature
sensor (3), (4), (5) from the bracket.
2. Remove the clamp (2).
SERVICING
5. Disassembling 4. ENGINE
D1803-CR-E4,D1803-CR-TE4,D1803-CR-TIE4,V2403-CR-E4,V2403-CR-TE4,V2403-CR-TE4BG,V2403-CR-TIE4
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