Nordson UltimusPlus Series - User Manual

UltimusPlus Series Dispensers
Operating Manual
Electronic pdf files of Nordson EFD
manuals are also available at
www.nordsonefd.com
™

Nordson UltimusPlus Series Specifications

General

Input Voltage	100-240 VAC
Frequency	50/60 Hz
Programmable Recipes	Yes
Connectivity	RS-232
Air Supply Requirements	Clean, dry air

Summary

Introduction

UltimusPlus Dispenser Models

Details the two models of UltimusPlus dispensers and their pressure regulation capabilities.

Overview of Features

Highlights key features like touchscreen, program storage, USB/Ethernet connectivity, and MultiShot.

Nordson EFD Product Safety Statement

Safety Warnings and Precautions

Covers electrical shock, general caution, reading manual, maximum air pressure, release pressure, and burns.

Nordson EFD Product Safety Statement (continued)

Halogenated Hydrocarbon Solvent Hazards

Warns against using halogenated solvents with aluminum components due to explosion risk.

High Pressure Fluids

Details the hazards of high-pressure fluids and medical alert for injection injuries.

Qualified Personnel

Defines qualified personnel for equipment installation, operation, and servicing.

Nordson EFD Product Safety Statement (continued)

Intended Use and Regulations

Specifies intended use and states that non-compliance voids approvals and may impair protection.

Personal Safety Guidelines

Provides instructions for safe operation, including guards, moving parts, ventilation, and material handling.

Nordson EFD Product Safety Statement (continued)

Fire Safety Precautions

Offers instructions to prevent fires or explosions, including static, open flames, and ventilation.

Preventive Maintenance

Recommends checks for tube connections, tubing, wiring, panel cleaning, and air supply.

Nordson EFD Product Safety Statement (continued)

Disposable Component Safety

Emphasizes single-use nature of components, handling, and heating limits.

Malfunction and Disposal Procedures

Outlines steps for handling malfunctions and proper disposal of equipment and materials.

Product Specifications

Specifications (continued)

RoHS and WEEE Compliance

Details China RoHS hazardous material declaration and WEEE directive information.

Key Operating Features

Highlights the touchscreen interface and the Air Out port functionality.

Operating Features (continued)

Interface Ports and Connections

Describes the function of USB, foot pedal, power, air, exhaust, I/O, and Ethernet ports.

Overview of the UltimusPlus User Interface

Home Screen and Navigation

Explains the initial Welcome screen and how to navigate to the Home screen.

Control Elements and Icons

Details navigation icons, dynamic action bar, and general icons used in the interface.

Overview of the UltimusPlus User Interface (continued)

Dispenser Screen Flowchart

Provides a visual flowchart illustrating the navigation between different dispenser screens.

Overview of the UltimusPlus User Interface (continued)

Understanding Dispense Programs

Explains the 16 preprogrammed programs and how system names programs based on settings.

Overview of the UltimusPlus User Interface (continued)

Entering and Saving Values

Describes how to use the touchscreen keypad for entering and saving editable settings.

Dispense Modes Explained

Details the Steady, Timed, and Teach dispense modes and their typical applications.

Editable Settings and Ranges

Installation

Unpacking and Warranty Registration

Guide to unpacking the dispenser and registering the warranty online.

Connecting Power Supply

Steps for connecting the power plug, cord, and ground wire to the dispenser.

Connecting the Foot Pedal

Instructions for connecting the foot pedal or alternative initiation methods.

Installation (continued)

Optional Mouse Connection

Instructions for connecting a mouse as an alternative to touchscreen operation.

Connecting Air Input Supply

Details on installing a pressure regulator and connecting the air supply.

Installation (continued)

Connecting Air Output

Instructions for connecting tubing to the Air Out port on the dispenser.

Connecting Syringe Barrel and Tip

Steps for attaching the syringe barrel and dispense tip to the adapter.

Installation (continued)

Powering On the Dispenser

Procedure for switching on the dispenser and accessing the Home screen.

Setting Dispense Time

Guide to entering and adjusting the dispense time setting.

Setting Air Pressure

Instructions for setting the air pressure for initial startup and testing.

Installation (continued)

Setting Vacuum Level

Procedure for setting the vacuum level to 0.0 for initial setup.

Purging the Dispense Tip

Steps to enable Steady mode and purge the tip with material.

Connecting Ancillary Components

Guidance on connecting other system components or for factory integration.

Initial Startup and Testing

Deposit Size Control

Explains that deposit size is controlled by time, pressure, and tip size.

Dispenser Operation Setup Decision Tree

A flowchart to guide the user in setting up the dispenser for different applications.

Initial Startup and Testing (continued)

Setting Up for Steady Mode Operation

Procedure for setting up the dispenser in Steady mode for variable deposit amounts.

Setting Up for Timed Mode Operation

Guide to setting up for Timed mode, recommending Teach mode or manual entry.

Initial Startup and Testing (continued)

Using Teach Mode for Timed Operation

Step-by-step guide to teach the dispenser the correct dispense time for desired deposit size.

Initial Startup and Testing (continued)

Manually Setting Timed Mode Operation

Instructions for manually setting dispense time for Timed mode operation.

Setup Tips and Suggestions

Helpful Hints for Setup

Tips on core variables (time, pressure, vacuum), tip size, and smooth flow.

Setting Suggestions for Optimal Performance

Advice on pressure/time settings, flow rate, and handling error messages for accuracy.

Operation

Routine Startup Procedure

Steps for powering on the dispenser and opening the Home screen for operation.

Adjusting Time, Pressure, or Vacuum

Guide to changing dispense time, pressure, or vacuum settings via the touchscreen.

Operation (continued)

Activating a Dispense Program

Explains two methods to activate a dispense program from the Program Library or Home screen.

Operation (continued)

Editing a Dispense Program

Instructions on how to edit existing programs via the Home screen or Program Library.

Operation (continued)

System Locking and Unlocking

Procedure for locking the system with a password and unlocking it.

Operation (continued)

Exporting Programs to USB

How to export all programs from the library to a USB drive.

Importing Programs from USB

How to import programs from a USB drive into the dispenser's library.

Operation (continued)

Using the Barcode Scanner

Overview of using a barcode scanner to change active dispense programs.

Assigning Barcodes to Programs

Steps to connect a scanner and assign a barcode to a specific dispense program.

Operation (continued)

Running Barcode Programs

Procedure for scanning a barcode to activate its associated program and dispense.

Deleting Barcodes from Programs

Instructions for removing a barcode association from a dispense program.

Advanced Operation Features

Using the MultiShot Feature

Explains the MultiShot feature for dispensing multiple shots per cycle.

Configuring and Using MultiShot

Steps to enter MultiShot count and pause time, and how to use the feature.

Operation (continued)

Using Sleep Mode

Guide to enabling, disabling, and setting the timer for Sleep Mode on UltimusPlus I.

Clearing System Alarms

Methods for clearing alarms, either via touchscreen or the Clear Alarm I/O input.

Operation (continued)

Viewing and Exporting Dispense Log

Procedure for viewing or exporting log entries to a USB drive for analysis.

Operation (continued)

Factory Integration via Ethernet

Instructions for connecting the dispenser to a factory system using an Ethernet cable.

System Settings

Setting Display Language

How to select the desired display language from the available options.

Configuring Units of Measure

Instructions for setting units for pressure and vacuum readings.

Setting System Date and Time

Procedure for setting the system's date, time, and time format (12/24 hour).

System Settings (continued)

Changing System Password

Steps to change the current password for system access and security.

System Settings (continued)

Managing Shot Count, System Count, and Run Limits

How to view shot/system counts and set/reset run limits for programs.

System Settings (continued)

Viewing System Information

Details on accessing and viewing system information like phone numbers and serial number.

Software Version and Updates

Guidance on checking the software version and performing updates via USB.

Syringe Barrel Preparation

Selecting an Adapter Assembly

Describes the advantages of the Quicksilver adapter assembly over standard ones.

Selecting the Correct Piston

Guidance on choosing the appropriate piston style for different fluid types.

Syringe Barrel Filling

Filling the Syringe Barrel

General precautions and considerations for filling syringe barrels to prevent air entrapment.

Top Filling Procedures

Instructions for top filling pourable and medium-to-high viscosity materials.

Syringe Barrel Filling (continued)

Bottom Filling Procedure

Steps for filling syringe barrels from the bottom, controlling flow rate.

Syringe Barrel Procedures (continued)

Alternative Syringe Barrel Filling Methods

Details on using Atlas Filling System and luer-to-luer fittings for efficient filling.

Service and Parts

Dispenser Part Numbers

Lists part numbers for UltimusPlus I and II dispensers and calibrated versions.

Quicksilver Adapter Assembly Options

Catalog of Quicksilver adapter assemblies with different hose lengths and filter traps.

Accessories

Optional Accessories

Information on optional accessories to enhance dispenser performance.

Replacement Parts

Lists available replacement parts, including the foot pedal assembly.

Troubleshooting

Troubleshooting Dispenser Warnings

Provides possible causes and corrective actions for dispenser warnings like memory low or run limit.

Troubleshooting (continued)

Troubleshooting File and Alarm Issues

Addresses problems with .ult files, software updates, and emergency stop signals.

Troubleshooting Electrical;Software Issues

Covers issues related to power, voltage initiation, and value entry errors.

Troubleshooting (continued)

Troubleshooting Mechanical;Material Output Issues

Solutions for problems like no fluid dispensed, inconsistent output, and material suck-back.

Technical Data and I;O

I;O Port Pin Assignments

Details the pin assignments for the I/O port on the dispenser controller.

Input; Output Connections

Voltage Initiate Circuit Details

Explains the circuit for initiating a dispense cycle via a 24 VDC signal.

Program Selector Circuit Details

Describes the circuit for incrementing program numbers using a 24 VDC signal.

Input; Output Connections (continued)

Emergency Stop (E-Stop) Circuit

Details the circuit for initiating an emergency stop via an external source.

Clear Alarm Circuit

Explains how to clear dispenser alarms or emergency stops via I/O.

Input; Output Connections (continued)

Alarm Out Circuit

Describes the circuit that signals an alarm state to external devices.

End-of-Cycle Feedback Circuit

Details the circuit that provides an EOC signal for external equipment acknowledgment.

Input; Output Connections (continued)

Contact Closure Circuit

Explains the circuit for initiating a dispense cycle via a contact closure.

Appendix: Network Configuration

Changing Computer IP Address

Procedure for changing a computer's IP address within a networked system.

Appendix A, Changing the IP Address of a Computer (continued)

Configuring TCP;IPv4 Settings

Detailed steps for configuring TCP/IPv4 settings in Windows network properties.

Warranty Information