Polaris Sportsman 850 - Safety Warnings

1.8
PVT SYSTEM
ITEM
TORQUE
Drive Clutch Bolt
47 ft. lbs (64 Nm)
Spider Assembly
225 ft. lbs (305 Nm)
(Apply 0.4 mL Loctite®
7088 Primer and 0.4 mL
Loctite® 620™)
Drive Clutch Cover
Bolts
100 in. lbs (12 Nm)
Shift Weight Fastener 20 in. lbs (2 Nm)
Driven Clutch Retaining
Bolt
37 ft. lbs (50 Nm)
Driven Clutch Helix
Fasteners
48 in. lbs (5 Nm)
Outer Clutch Cover
Retaining Fasteners
30 in. lbs (3.5 Nm)
Inner Clutch Cover
Fasteners
5 ft. lbs (7 Nm)
Air Duct Clamp 24 in-lbs (3 Nm)
TRANSMISSION
ITEM
TORQUE
Transmission Fill / Drain
Plug
14 ft. lbs (19 Nm)
Engine / Transmission
Mounting Fasteners
19 ft. lbs (26 Nm)
Transmission Case
Bolts
18 ft. lbs (25 Nm)
Bell Crank Nut 15 ft. lbs (20 Nm)
Bell Housing Fasteners
55 ft. lbs (76 Nm)
Oil Deflector Plate
Fasteners
8 ft. lbs (11 Nm)
Shift Detent Plug
Fasteners
20 ft. lbs (27 Nm)
Transmission Mount
Bolts
19 ft. lbs (26 Nm)
Transmission Mount
Torx Fasteners
36 ft. lbs (49 Nm)
FINAL DRIVE
ITEM
TORQUE
Lug Nut (Aluminum
Wheel)
75 ft. lbs (102 Nm)
Lug Nut (Steel Wheel) 45 ft. lbs (61 Nm)
Hub Nut
80 ft. lbs (108 Nm)
Front Gearcase Fill /
Drain Plug
10 ft-lbs (14 Nm)
Front Gearcase Mount
Fasteners
36 ft. lbs (49 Nm)
Front Gearcase Cover
Fasteners
8 ft. lbs (11 Nm)
Rear Gearcase Mount
Fasteners
40 ft. lbs (54 Nm)
Rear Gearcase Cover
Fasteners
18 ft. lbs (25 Nm)
Rear Propshaft
Fasteners
18 ft. lbs (25 Nm)
Rear Propshaft Coupler
Nut
100 ft. lbs (136 Nm)
STEERING / SUSPENSION
ITEM
TORQUE
Steering
Steering Post to
Bulkhead
18 ft. lbs (24 Nm)
Steering Post to
Gearcase
18 ft. lbs (24 Nm)
Tie Rod Jam Nuts
12 ft. lbs (16 Nm)
Tie Rod End Nuts
42 ft. lbs (58 Nm)
EPS to Bracket
Fasteners
30 ft. lbs (40 Nm)
Steering Shaft Pinch
Bolts
14 ft. lbs (19 Nm)
Handlebar Block
Fasteners
14 ft. lbs (19 Nm)
Suspension
A-arm Fasteners
37 ft. lbs (50 Nm)
Ball Joint Pinch
Fastener
17 ft. lbs (24 Nm) Plus
90 Degrees
Front Shock Mounting
Fasteners
37 ft. lbs (50 Nm)
GENERAL INFORMATION