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Polaris Sportsman 850 - Bushing Service

Polaris Sportsman 850
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5.20
BUSHING SERVICE
NOTE
Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379-A
ITEM
QTY.
PART DESCRIPTION PART #
A, B
1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1
EBS Main Adapter
5132029
E 1
EBS Bushing Removal
Tool Instructions
5132028
1
Bushing Tool
PA-47336
Additional Special Tools
QTY.
PART DESCRIPTION PART #
1
Clutch Bushing Replacement Tool
Kit
2871226
1 Piston Pin Puller 2870386
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART DESCRIPTION PART #
#2 1
P-90 Drive/Driven
Clutch Bushing Install
Tool
5020628
#3 1
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1
P-90 Driven Clutch
Cover Bushing
Removal Tool
5020631
#8 1
Main Puller Adapter
5020632
#9 1
Adapter Reducer
5010279
#10 1
Number Two Puller
Adapter
5020633
NOTE
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller securely
into bench vise and lightly grease puller threads.
Piston Pin Puller:
2870386
3. Remove nut from puller rod and set aside.
4. Install puller adapter from kit PN 2871226).
PVT SYSTEM

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