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Polaris Sportsman 850 - Transmission Troubleshooting; Troubleshooting Checklist

Polaris Sportsman 850
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6.22
TRANSMISSION TROUBLESHOOTING
TROUBLESHOOTING CHECKLIST
Check the following items when shifting difficulty is
encountered.
Engine idle speed is above specification
Transmission fluid type/quality
Loose or worn snap linkage bushings
Worn linkage rod pivot end at the transmission
bellcrank
Bent bellcrank
Worn, broken or damaged internal transmission
components
Drive clutch one-way bearing
Worn drive belt
Clutch alignment
NOTE
To determine if shifting difficulty is caused by an internal
transmission problem, isolate the transmission by
disconnecting linkage rod from transmission bellcrank.
Manually select each gear range at the transmission
bellcrank and test ride vehicle. If it functions properly,
the problem is outside the transmission.
If transmission problem remains, disassemble
transmission and inspect all gear dogs for wear
(rounding), or damage. Inspect all bearings, circlips,
thrust washers and shafts for wear.
TRANSMISSION

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