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Polaris Sportsman 850 - Driven Clutch Service; Driven Clutch Slider Inspection; Driven Clutch Disassembly

Polaris Sportsman 850
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5.24
DRIVEN CLUTCH SERVICE
DRIVEN CLUTCH SLIDER INSPECTION
The square sliders can be inspected with the driven
clutch installed on the vehicle.
Using a feeler gauge, measure the distance between the
slider and the stationary sheave at the widest point
q
. If
the measurement is over the service limit, the sliders or
driven clutch will need to be replaced. Also measure the
width of the slider block
w
. Replace the sliders if they are
smaller than the service limit.
MEASUREMENT
Slider to Sheave Clearance
q
:
Service Limit: 0.175″ (4.5 mm)
Slider Width
w
:
Service Limit: 0.975″ (24.8 mm)
DRIVEN CLUTCH DISASSEMBLY
1. Remove driven clutch from the transmission input
shaft. Do NOT attempt disassembly of the driven
clutch from the outside snap ring
q
. The driven
clutch must be disassembled from the helix side.
NOTE
If driven clutch is difficult to remove, use 2871056
Driven clutch puller to remove driven clutch.
2. It is important to mark the position of the shaft, cam
cover and sheave before disassembly or use the X’s
on the components for reference. This will aid in
assembly and maintains clutch balance.
PVT SYSTEM

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