Polaris Sportsman 850 - Drive Clutch Assembly

5.22
DRIVE CLUTCH ASSEMBLY
CAUTION
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure the marks that were made during disassembly
are aligned during each phase of assembly.
1. Install the shift weights, bolts and nuts onto the
movable sheave. Torque shift weight bolts to
specification.
TORQUE
Shift Weight Bolt:
20 in-lb (2 Nm)
2. Install the non-braking needle bearing
q
, the two
washers
w
and the spacer
r
onto the stationary
sheave
e
.
3. Install movable sheave onto stationary sheave shaft.
Be sure the movable sheave slides freely on the
spacer.
4. Apply 0.4 mL of Loctite® 620™ and 0.4 mL of
Loctite® 7088™ Primer in 90º apart in vertical stripes
to the shaft threads.
5. Install the spider assembly onto the shaft threads. Be
sure all of the alignment marks
u
are in alignment.
ITEM DESCRIPTION
t
Moveable Sheave
y
Spider
u
Alignment Marks
6. Install clutch onto holding fixture (PN 2871358-A) and
secure in a bench vice. Torque spider
o
to
specification using the holding fixture and spider tool
i
. Torque spider to specification
TORQUE
Spider:
225 ft-lb (305 Nm)(Apply 0.4 mL Loctite® 7088
Primer and 0.4 mL Loctite® 620™)
7. Install shift weights using new lock nuts on the bolts.
PVT SYSTEM