7.26
HIGHLIFTER
FRONT GEARCASE REMOVAL (HIGHLIFTER)
1. Remove the fan/snorkel cover (lock and ride
fasteners)
2. Remove six screws holding on the front cover.
3. Disconnect both fans and remove the radiator cover.
4. Remove both fuel tank guards.
5. Remove seat and side panels.
6. Remove cover on front side of upper steering shaft.
7. Remove front cab.
8. Disconnect fuel lines and pump harness.
9. Remove fuel tank (two hidden upper mounting
fasteners)
10.Remove upper steering shaft from EPS unit.
11. Remove steering shaft / handlebar mounting
fasteners.
12.Remove lower steering shaft fasteners to EPS unit.
13.Disconnect two EPS wiring harnesses.
14.Remove EPS fasteners and remove EPS unit.
15.Remove prop shaft roll pin from the yoke to front
gearcase using special tool.
16.Remove lower steering shaft frog/mount from the
front gearcase. Bearing is a snug fit to the front
gearcase and it should wiggle loose.
17.Remove four front gearcase mounting bolts.
18.Remove right side driveshaft and pop the left
driveshaft from the gearcase.
19.Remove the gearcase out the right side of the unit.
FRONT GEARCASE INSTALLATION
(HIGHLIFTER)
1. Install the gearcase on the right side of the unit as
shown.
2. Install the driveshaft.
3. Place the lower steering post assembly into the front
gearcase.
NOTE
Bearing is a snug fit to the front gearcase.
FINAL DRIVE
To Next Page
Loading...
