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REXROTH VisualMotion 9 - 504 Communication Timeout; 505 Axis %D Is Not Configured; 506 I;O Mapper Initialization Error

REXROTH VisualMotion 9
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3-34 Monitoring and Diagnostics VisualMotion 9 Troubleshooting Guide
DOK-VISMOT-VM*-09VRS**-WA02-EN-P
504 Communication Timeout
Cause:
During a timed serial port transmission, the serial port has not responded
within the time set in parameter C-0-0016. Timed transmissions are used
for jogging through VisualMotion.
Remedy:
If this error occurs, increase the timeout value in C-0-0016.
Using VisualMotion Toolkit, switch to online mode and select Data
Parameters from the main menu. Refer to Parameters, for instructions.
505 Axis %d is not configured
Cause:
A user program command was issued to Axis %d (where %d = axis
number), but the axis is not configured in the program.
Remedy:
Modify the user program so that the correct axis is addressed, or exclude
the axis from the system using Axis parameter A-0-0007.
506 I/O Mapper initialization error
Cause:
The I/O Mapper was invalid at initialization, due to loss of memory or an
incompatibility in the Mapper version. During the initial system setup an
I/O Mapper file should have been created and saved with the extension
*.iom.
Remedy:
1. Reinstall the I/O Mapper file ( *.iom) using the following VisualMotion
Toolkit procedure.
Note: Only qualified trained personnel who can verify that the I/O
Mapper file being selected is the correct file for the system
should perform this procedure.
2. Select Commission
I/O Mapper while VisualMotion Toolkit is in
service mode.
3. From the Ladder Editor screen, select File
Get Ladder from
control.
4. Once the I/O Mapper file is loaded, the I/O Mapper strings can be
viewed and verified by selecting Windows
Boolean Equations.
5. Once verified, select File
Send Ladder to control and answer
“Yes” to the popup window warning.
6. Switch VisualMotion Toolkit to online mode. VisualMotion will
automatically detect the change and request that the project be
downloaded.
Note: If the *.iom file does not upload from the control, use File
Open from the Ladder Editor screen and open a valid *.iom
file.
7. If the error is still encountered, contact Bosch Rexroth Service for
assistance.

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