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REXROTH SYNAX200 User Manual

REXROTH SYNAX200
168 pages
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Project Planning Manual: Version 07
DOK-SYNAX*-SY*-07VRS**-PR01-EN-P
SYNAX200
Decentralized System for the
Synchronization of Machine Axes

Table of Contents

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REXROTH SYNAX200 Specifications

General IconGeneral
BrandREXROTH
ModelSYNAX200
CategoryControl Systems
LanguageEnglish

Summary

Determining Drive and System Configurations

General SYNAX200 System Overview

Overview of SYNAX200 system components including drives, motion control, and connections.

PPC Motion Control Basics

Introduces PPC-R units, basic devices, and available option modules.

Drive Controller Components and Types

Details motors, drive controllers, plug-in modules, and their configurations.

Important Directions for Use and Safety

Appropriate Product Usage Guidelines

Guidance on the intended and correct usage of Rexroth Indramat products.

SYNAX200 Application Areas and Inappropriate Use

Defines the intended applications for SYNAX200 and what constitutes inappropriate use.

Safety Instructions for Electric Servo Drives and Controls

Safety Warning Explanations and Hazard Levels

Explains warning symbols and degrees of hazard seriousness according to ANSI.

Hazards from Inappropriate Use and Electrical Safety

Lists specific dangers from incorrect use and precautions against electrical shock.

General Safety Information and Precautions

Provides general safety guidelines, personnel qualifications, and environmental conditions.

Protection Against Electrical Parts and PELV

Details measures to prevent electrical shock from live parts and PELV.

Protection Against Dangerous Movements and Fields

Addresses hazards from movements, magnetic fields, hot parts, and handling.

Battery and Pressurized System Safety

Outlines safety for batteries and pressurized systems.

PPC Motion Control Configuration

PPC-R Unit Description and Installation Dimensions

Introduces PPC-R units, enclosure versions, and provides installation dimensions.

Module Carrier Installation and Configuration

Details installation instructions, arrangement, and slot addressing for module carriers.

PPC and I/O Module Combination Options

Shows combination possibilities of module carriers with PPC and I/O modules.

PPC Specifications and Interface Details

Covers general specifications, power supply, I/O, EMC, and interfaces.

Connecting Power, Inputs, Outputs, and Connectors

Illustrates connections for power, I/O, and details connector pin assignments.

Determining Basic Drive Configuration

Procedure for Drive Configuration

Outlines the recommended procedure for determining drive configuration.

Rotary Axes Drive Configurations

Details configurations for rotary axes with various position detection methods.

Linear Axes Drive Configurations

Explains linear axes configurations with indirect, direct incremental, and absolute position detection.

Control-Related Plug-In Cards

Parallel I/O Cards and External I/O Combinations

Describes parallel I/O cards (DEA04, DEA08) and their combination options.

Master Axis Encoder Interfaces and Emulation

Explains master axis encoder connections and emulation methods.

Encoder Branching and Signal Handling

Details DGA 01.2 for encoder branching and signal output as square-wave signals.

Drive Configurations and Examples

DIAX03 and DIAX04 Drive Configurations

Lists drive configurations based on basic configurations BE12, BE32, BE37, BE45, HS12, HS32, HS37, HS45.

SYNAX200 System Configuration Example

Illustrates a SYNAX200 system configuration for a rotary press and folding machine.

Setting Up the SYNAX200 Ring

Fibre-Optics Cable Transmission and Types

Explains fibre-optic transmission ring structure, cable types, and planning notes.

General Safety Guidelines and Fibre-Optics Cable Handling

Safety warnings for fibre-optic cables and guidelines for routing, mounting, and storage.

Drive Address Setting and Distortion Display Checks

Instructions for setting drive addresses and checking distortion displays.

Transmission Rate and Output Power Settings

Procedures for checking and setting transmission rates and optic output power.

PPC Link Configuration and Commissioning

PPC Link Structure and Addressing

Overview of PPC link creation, ring types, and link address settings.

PPC Link Commissioning and Error Clearing

Steps for commissioning the PPC link and clearing associated errors.

Set-Up Interfaces for PC Connection

Connecting the PPC to a PC via Serial Interface

Instructions for connecting the PPC to a PC using SynTop software via serial cable.

RS485 Link Communication and Bus Matching

Details setting up RS485 links and bus matching for multiple PPC communication.

Appendix: Component Dimensional Sheets and Diagrams

Module Carrier Dimensions

Dimensional sheets for module carriers RMB02.2-02 and RMB02.2-04.

PPC-R01.2 and PPC-R02.2 Dimensions

Dimensional sheets for PPC-R01.2 and PPC-R02.2 units.

Interface Module Terminal Diagrams

Terminal diagrams for Profibus, INTERBUS, and DeviceNet interfaces.

Input Module Pin Assignments and Specifications

Details for RME02.2-16-DC024 and RME02.2-32-DC024 input modules.

Output Module Pin Assignments and Specifications

Details for RMA02.2-16-DC024-200, RMA02.2-32-DC024-050, RMA02.2-16-AC230-200, RMA02.2-16-RE230-200 output modules.

Encoder Interface Terminal Diagrams

Terminal diagrams for DAG, DSA, DEF, DFF encoder interfaces.

Connectors and Ready-Made Cables List

Lists connectors and ready-made cables with order designations and part numbers.

Supplementary Documentation References

Lists related supplementary documentation for plug-in modules.

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