SEW-Eurodrive MOVIDRIVE MDA90A-0640-503-X-S00

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Installation

Electrical installation

Operating Instructions – MOVIDRIVE

modular

Encoder connection/cable lengths

Connection/Encoder Cable length

HTL encoder ES7C and EG7C 300m

Standard HTL encoder 200 m

Other encoders 100 m

INFORMATION

The maximum cable length might be reduced depending on the technical data of the

respective encoder. Observe the manufacturer specifications.

24748536/EN – 11/2017

Main Page

Default Chapter3
- Table of Contents3
1 General Information9
- About this Documentation9
- Structure of the Safety Notes9
- Rights to Claim under Limited Warranty11
- Content of the Documentation11
- Exclusion of Liability11
- Other Applicable Documentation11
- Product Names and Trademarks11
- Copyright Notice11
- Device Availability12
2 Safety Notes13
- Preliminary Information13
- User Duties13
- Target Group14
- Designated Use15
  - Hoist Applications15
- Functional Safety Technology15
- Transport16
- Installation/Assembly16
  - Restrictions of Use16
- Electrical Installation17
- Protective Separation17
- Startup/Operation18
  - Energy Storage Unit18
3 Unit Structure, Axis System Structure19
- Connection Variants19
CONTROLLER Advanced24
- Axis System with MOVI-CCONTROLLER26
CONTROLLER Standard26
- Nameplates of MOVIDRIVE® Modular28
- Type Code of MOVIDRIVE® Modular31
- Unit Structure of the MDP Power Supply Module32
- Unit Structure of the MDA and MDD Axis Modules36
- Device Structure of Master Module UHX45A/MDM90A44
- Example for Axis System Connection Without Master Module45
- Example for Axis System Connection with Master Module46
- Card Slots47
  - Single-Axis Modules47
  - Double-Axis Modules48
4 Installation49
- Installation Accessories49
  - Standard Accessories49
  - Optional Accessories51
- Permitted Tightening Torques52
- Mechanical Installation53
  - Hole Pattern53
  - Minimum Clearance and Mounting Position55
- Covers56
  - Touch Guards58
  - Power Connection Closing Cover60
  - Front Cover61
  - Protection Caps62
- Control Cabinet Installation64
  - Arrangement of the Axis Modules Within the Axis System64
  - Installing a Module65
  - Installing Shield Plates66
  - Removing the Covers68
  - Removing the Touch Guards69
  - Installing the Busbar70
  - Installing Touch Guards71
  - Installing Front Covers and Covers73
  - Removing an Axis Module73
  - Installation/Removal of the UHX45A74
- Electrical Installation75
  - General Information76
  - Permitted Voltage Systems76
  - Use in IT Systems76
  - Line Fuses, Fuse Types77
- Line Connection78
- Motor Connection79
- Supply Voltage81
- Supply Voltage with Master Module UHX45A/MDM90A83
- Connection of an Axis System84
- Installing Touch Guards and Closing Covers85
- Motor Output87
- Output Brake Chopper87
- Temperature Evaluation of the Motor87
- Brake Output87
- Inputs/Outputs88
- System Bus Ethercat89
- Sbus PLUS89
- Encoder90
- Self-Assembled Encoder Cables92
Installing Options and Accessories93
- Installing a Card93
- CIO21A and CID21A Input/Output Card96
- CES11A Multi-Encoder Card99
- Safety Cards CS..A103
Braking Resistors104
- Permitted Installation of Braking Resistors105
- Protection against Thermal Overload of the Braking Resistor107
Line Choke117
Line Filter117
EMC-Compliant Installation118
- Control Cabinet119
- HF Equipotential Bonding in the System119
- Cable Installation119
- Supply System Cable Connection119
- Line Filter Connection120
- Braking Resistor Connection120
- Motor and Brake Connection121
- Control Cable Connection121
- Encoder Connection121
- 4.11.10 Shielding Connection122
Terminal Assignment123
- Terminal Assignment at MDP Power Supply Module124
- Terminal Assignment at MDA Single-Axis Module126
- Terminal Assignment at MDD Double-Axis Module130
- Terminal Assignment of Master Module UHX45A/MDM90A134
Wiring Diagrams135
- General Information on the Wiring Diagrams135
- Power Connection135
- Brake Control140
- Electronics Connection MDP90A145
- Electronics Connection MDA90A146
  - Electronics Connection MDD90A147
  - Connection Diagram CIO21A and CID21A Input/Output Card148
- Information Regarding UL152
5 Startup154
- General154
- Setting the Ethercat /Sbus PLUS ID155
- Startup Requirements155
- Startup Procedure156
  - Check List for Startup158
- Connection to the Engineering Software158
6 Operation159
- General Information159
- 7-Segment Display160
  - Operating Displays160
  - Fault Display160
- Operating Displays161
  - Operating Displays at the Power Supply Module161
  - Operating Displays at the Axis Module161
- Faults at the Power Supply Module163
  - Fault 49 Power Supply Module163
- Axis Module Fault167
- Fault at the Master Module UHX45A/MDM90A203
- Responses to Error Acknowledgement204
  - Error Acknowledgement at the Power Supply Module204
  - Error Acknowledgement at the Axis Modules204
- Fault Responses206
  - Default - Fault Response206
  - Parameterizable Faults206
7 Service209
- Electronics Service by SEW-EURODRIVE209
- Extended Storage209
  - Procedure in Case Maintenance Has Been Neglected210
- Shutdown210
- Waste Disposal210
8 Technical Data211
- Markings211
- General Technical Data212
- Technical Data of MDP Power Supply Modules213
  - Performance Data213
  - Electronics Data - Signal Terminals214
- Technical Data for MDA and MDD Axis Modules215
- Technical Data of the Master Module UHX45A/MDM90A220
- Dimension Sheets of the Modules221
- Technical Data of the Cards232
- Technical Data of Encoder Interfaces237
  - Basic Device237
  - CES11A Multi-Encoder Card237
- Technical Data of Braking Resistors, Filters and Chokes238
9 Functional Safety249
- General Information249
  - Underlying Standards249
- Integrated Safety Technology249
- Safety Conditions254
- Connection Variants259
- Safety Characteristics265
10 Appendix266
- Abbreviation Key266
- Declarations of Conformity268
- Index270
11 Address List275

SEW-Eurodrive MOVIDRIVE MDA90A-0640-503-X-S00

Table of Contents

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