STEP AS380 Series

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Table of Contents6
Chapter 1 General Knowledge of the Integrated Drive Controller11
Scope of Application11
Items in the Cases11
Model Description11
Integrated Drive Controller Nameplate12
Notice Items for Safety12
Operation Notice14
Brake Resistor Selection14
Absorber at the Output Side Prohibited15
The Application Voltage of Integrated Device15
Two-Phase Input Not Allowed15
Altitude and Derated Application16
Synchronous Sealing Star Delay16
Low Voltage Directive Complies16
Waste Disposal17
Disposal of Capacitors17
Disposal of Plastic Components17
Chapter 2 Model and Specification19
Model of Integrated Drive Controller19
The Technical Specification of Integrated Drive Controller19
The Installation Dimensions and Mass of the Integrated Drive Controller21
Installation Instructions23
Product Installation Location23
Product Installation Positioning and Clearance Requirements24
Chapter 3 Product Function25
Function List25
Elevator Operation Function Description and Setting Method27
Standard Function Description27
Optional Function Description32
Chapter 4 Wiring of Elevator Integrated Drive Controller35
The Connection between Integrated Drive Controller and Peripheral Equipments36
For Typical Terminal Wiring Diagram of Elevator Integrated Drive Controller36
Notice Items for Peripheral Equipments Connection37
Power Supply37
Breaker37
AC Reactor at the Input Side37
Interference Filter at the Input Side37
Main Circuit Output Contactor37
Interference Filters at the Output Side37
AC Reactor at Output Side37
DC Reactor38
Elevator Integrated Drive Controller38
The Cable Requirement of Hoist Way and Accompanying Cable Arrangement38
Method of Wiring between Call Board and TXV+、TXV-、TXA+、TXA39
Hoist Way Switch Position40
Upper and Lower Leveling Inductor41
Main Circuit Terminal Wiring43
The Arrangement of Main Circuit Terminal43
The Main Circuit Terminal Labeling and Function Description43
Main Circuit Wire Specification43
The Main Circuit Composition46
The Detailed Description of Main Circuit Terminal Wiring46
Anti-Interference Measures50
The Specialized Noise Filter Connected at the Output Side50
Main Circuit Wiring Arrangement50
The Better Anti-Interference Measure51
Relation between Wiring Length and Carrier Frequency51
Wiring of Control Circuit Terminals52
Layout of Control Circuit Terminals52
Functional Description of Control Circuit Terminals52
Dip Switch Setting Method55
Wire Specification of Control Circuit55
Main Extension Board SM.09I0/C Introduction56
Notice Items for Control Circuit Terminal Wiring58
The Wiring of PG Card Terminals58
PG Card - Incremental ABZ 12V58
PG Card - SIN/COS61
PG Card - Incremental ABZ 5V64
PG Card - Endat with Absolute Value66
Precaution for PG Card Terminal Wiring68
Chapter 5 Operator69
The 7-Segment Display Operator69
LED Indicator Light69
Function Key70
Operator Handling71
Graphic Symbol of Number and Letter on LED Screen85
LCD Handheld Operator85
LCD Handheld Operator Introduction85
Handheld Operator Connection Method87
Handheld Operator Function88
Introduction to Display Interface of LCD Hand-Held Operator89
Chapter 6 Introduction to the Supporting Products115
Car Top Control Board SM.02/H Introduction116
Car Top Control Panel SM.02/H Outside View and Installation Dimension116
Car Top Control Panel SM 02/H117
Car Top Extension Board SM09I0/B Introduction120
Car Top Extension Board SM09IO/B Outside View and Installation Dimension120
Car Top Extension Board SM09IO/B Plug-In and Port Definition Introduction121
Car Controller Panel SM.02/G Introduction122
Car Controller Panel SM02/G Outside View and Installation Dimension122
Car Control Board SM.02/G Plug-In and Port Definition Introduction123
Instruction Control Board SM-03126
Instruction Control Board SM-03 Outside View and Installation Dimension126
Instruction Controller Board SM-03 Plug-In and Port Definition Introduction126
Call & Display Control Board128
Call &Display Control Board SM.04VR/K128
Call& Display Control Board SM-04-HSC129
Call & Display Control Board SM-04-VHL130
Call & LCD Control Board SM-04-UL132
Car Call & LCD Control Board SM-04-VL134
In-Car SM-04-VL/B3 Outside View and Installation Dimension136
Call& LED Display Control Panel SM-04-VSD138
Call & LED Display SM-04-VRJ140
Miscellaneous (a List of Display Codes)141
SM.GC/C Board Introduction143
System Structure143
Basic Feature144
Main Functions145
Input of Call Button Signal and Control of Call Button Light148
General Principle of Overall Deploy148
Treatment in Special Situation149
Instruction of Group Control Board (SM.GC/C)150
Connection Method of Group Control System157
Setting of Group Control Operation157
Instruction of Group Control Program to Setup Parameters158
Chapter 7 Parameter Table of Integrated Drive Controller173
F Parameter List173
Definition of Function Parameter182
Chapter 8 Elevator Elevator Commissioning Guide205
Check before Power on208
Power on and Check208
Confirmation before Power on208
Checks after Power on209
Configuration of System Basic Parameters and Self Study of Motor Parameters209
Configuration of System Basic Parameters209
Motor Parameter Self Study211
Test Run of Slow Car212
Inspection Operation of Engine Room and Preparations for Express Car212
Car Top Inspection Operation213
Check of CAN Communication Lines and Setting of 04 Board Address214
Door Opening/Closing Adjustment215
Hoist Way Self Study215
Hoistway Self Study Method215
Express Car Operation216
Adjust Elevator Comfort220
Factors Relating to Elevator Comfort in Operation220
Leveling Adjustment228
Method for Adjusting Pre-Load Weighing Compensation at Elevator Start234
Use of DTZZ-III-DC-SC236
Use of Non-DTZZ-III-DC-SC Weighing Device (F164 Set to 1, 2, 5 or 6) to Compensate or Adjust the Start237
Simple Compensation by Using Light-Load and Heavy-Load Switch (F164 Set to 4)238
The Adjustment of Other Function239
Chapter 9 Faults and Solutions241
The Fault Analysis of the Integrated Device Control System241
Fault Analysis of Integrated Drive System247
Chapter 10 Maintenance253
Warranty253
Product Checkup254
Routine Inspection254
Periodic Inspection254
Appendix A EMC Installation Guide257
A1 Noise Control257
A1.1 Noise Type257
A1.2 Transmission Path257
A1.3 Basic Measures for Noise Suppression258
A2 Requirements on Cable Laying259
A2.1 Requirement on Cable Laying259
A2.2 Requirements on Cable Size260
A2.3 Requirements on Shielded Cable260
A2.4 Requirements on Installation of Shielded Cable260
A3 Grounding Requirements260
A3.1 Grounding Method260
A3.2 Precautions for Grounding Connection261
A4 Install Surge Absorption Device261
A5 Leakage Current and Countermeasures262
A5.1 Ground Leakage Current262
A5.2 Line-To-Line Leakage Current262
A6 Suppression of Radiated Emission263
A7 Guide for Use of Power Line Filter264
A7.1 Functions of Power Line Filter264
A7.2 Precautions for Installation of Power Line Filter264
A8 EMC Installation Zoning264
A9 Precautions for Electric Installation265
A10 EMC Conformity267
Appendix B Function Parameter, Fault List Summary269
Function Parameter List269
Fault Code and Analysis283
Appendix C Inverter Complies with the Standards297
Notice to Customers299

STEP AS380 Series - Page 2

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