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STEP AS380 Series - User Manual

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Instruction Manual for AS380 Series Elevator Integrated Drive Controller
AS380 Series Elevator Integrated Drive
Controller Instruction Manual
Publication Status: Standard
Version: V2.15
All Copyright© reserved by Shanghai STEP Electric
Corporation
All rights reserved
The information in this document is subject to change without prior
notice. No part of this document may in any form or by any means
(electronic, mechanical, micro-coping, photocopying, recording or
otherwise) be reproduced, stored in a retrial system or transmitted
without prior written permission from Shanghai STEP Electric
Corporation.

Table of Contents

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STEP AS380 Series Specifications

General IconGeneral
BrandSTEP
ModelAS380 Series
CategoryController
LanguageEnglish

Summary

Forward

Abstract

Reader

Main features

Prefect integration of control and drive of elevator.

Compact structure, high reliability, easy-to-use, cost-efficiency.

All CAN bus communication make the whole system connected easily, data transmitted

CAN bus communication for easy system connection and data transmission.

The adoption of the advanced direct landing technology make elevator running more efficiently

Advanced direct landing technology for more efficient elevator running.

Advanced group control feature.

Supports traditional and destination floor distribution group control.

Adapt to both synchronous motor and asynchronous motor.

Compatibility with both synchronous and asynchronous motors.

New PWM dead band compensation technology can effectively reduce the motor noise and loss of machine.

Reduces motor noise and machine loss with PWM dead band compensation.

Dynamic PWM carrier modulation technology can effectively reduce the motor noise.

Reduces motor noise using dynamic PWM carrier modulation.

Auto-tuning phase of synchronous motor without encoder

Automatic phase tuning for synchronous motors without encoder.

Safety-related sign

Chapter 1 General knowledge of the integrated drive controller

1.1 Scope of application

Covers voltage grades, motor compatibility, capacity, and floor support.

1.2 Items in the cases

Lists items to check after opening the case, including transportation damage.

1.3 Model description

Illustrates the model number structure with an example.

1.4 Integrated drive controller nameplate

Details the information found on the integrated drive controller nameplate, see Fig 1.2.

1.5 Notice Items for safety

Lists critical safety notices and warnings to be observed.

1.6 Operation notice

Provides important operational guidelines and precautions.

1.6.1 Brake resistor selection

Details the configuration table for external brake resistors for AS380 integrated drive controllers.

1.6.2 Absorber at the output side prohibited

Warns against installing capacitors or piezoresistors at the output side due to potential damage.

1.6.3 The application voltage of integrated device.

Specifies that the device is only applicable within its rated voltage scope.

1.6.4 Two-phase input not allowed

States that three-phase input cannot be changed to two-phase input.

1.6.5 Altitude and derated application

Explains derated application for altitudes above 1000m due to heat dissipation.

1.6.6 Synchronous sealing star delay

Shows a circuit tag for synchronous sealing star delay.

1.6.7 Low Voltage directive complies

Confirms compliance with Low Voltage Directive and EC Directives.

1.7 Waste disposal

Provides guidelines for the disposal of capacitors and plastic components.

Chapter 2 Model And Specification

2.1 Model of integrated drive controller

Lists the model list of AS380 series integrated drive controllers.

2.2 The technical specification of integrated drive controller

Provides detailed technical specifications for AS380 series integrated drive controllers.

2.3 The installation dimensions and mass of the integrated drive controller

Details installation dimensions and mass for AS380 series drive controllers.

2.4 Installation instructions

Provides critical instructions for installing the AS380 series integrated drive controller.

2.4.1 Product installation location

Specifies the conditions for the installation location to ensure proper operation.

2.4.2 Product installation positioning and clearance requirements

Outlines the necessary clearances and positioning for installation.

Chapter 3 Product function

3.1 Function list

Lists standard and optional functions of the AS380 series integrated drive controller.

3.2 elevator operation function description and setting method

Describes standard elevator operation functions and their setting methods.

3.2.1 Standard function description

Details standard functions like Selective Control, Inspection Travel, and Self-rescue Travel.

3.2.2 Optional function description

Describes optional functions like Door Pre-opening and Door-opening and Releveling.

Chapter 4 Wiring of Elevator Integrated Drive Controller

4.1 The connection between integrated drive controller and peripheral equipments

Shows typical terminal wiring diagrams for integrated drive controllers and peripheral equipment.

4.1.1 For typical terminal wiring diagram of elevator integrated drive controller.

Presents an example of a typical wiring configuration for an elevator integrated drive controller.

4.2 Notice items for peripheral equipments connection

Lists important items and precautions for connecting peripheral equipment.

4.3.1 The cable requirement of hoist way and accompanying cable arrangement

Explains cable requirements and arrangement for hoist ways.

4.3.2 Method of Wiring Between Call board and TXV+, TXV-, TXA+, TXA-

Describes wiring methods between call boards and communication lines.

4.3.3 Hoist way switch position

Details the arrangement of hoist-way switches based on elevator speed.

4.3.4 Upper and Lower Leveling Inductor

Explains the installation requirements for leveling inductors and magnet vanes.

4.4 main circuit terminal wiring

Describes the main circuit terminal layout, labeling, and wire specifications.

4.4.1 The arrangement of main circuit terminal

Shows the physical arrangement of the main circuit terminals.

4.4.2 The main circuit terminal labeling and function description

Provides a table detailing the function of each main circuit terminal mark.

4.4.3 Main circuit wire specification

Specifies the conductor type, specification, and fastening torque for main circuit wiring.

4.4.4 The main circuit composition

Illustrates the composition of the main circuit with a diagram.

4.4.5 The detailed description of main circuit terminal wiring

Provides detailed descriptions for main circuit terminal wiring, including grounding.

4.5 anti-interference measures.

Outlines measures to suppress noise and improve anti-interference performance.

4.5.1 The specialized noise filter connected at the output side.

Explains the use of specialized noise filters at the output side for noise suppression.

4.5.2 Main circuit wiring arrangement

Describes how to arrange main circuit wiring to suppress radiated interference.

4.5.3 the better anti-interference measure

Suggests installing noise filters on both sides and shielding the controller.

4.5.4 Relation between wiring length and carrier frequency.

Discusses the relationship between wiring length and carrier frequency for optimal performance.

4.6 Wiring of Control Circuit Terminals

Details the layout and functional description of control circuit terminals.

4.6.1 Layout of Control Circuit Terminals

Shows the physical layout of control circuit terminals with labels.

4.6.2 Functional Description of Control Circuit Terminals

Provides a table with the functional description of various control circuit terminals.

4.6.3 Dip switch setting method

Explains the setting methods for dip switches SW2 and SW3.

4.6.4 Wire specification of control circuit

Specifies the wire type and fastening torque for control circuits.

4.6.5 Notice items for control circuit terminal wiring

Lists important items to note for control circuit terminal wiring.

4.7 The wiring of PG card terminals

Details the wiring for different types of PG cards.

4.7.1 PG card - Incremental ABZ 12 V

Describes the terminal line-up and function specification for the Incremental ABZ 12V PG card.

4.7.1.1 Line-up terminal for incremental ABZ 12 V PG card

Shows the terminal layout for the incremental ABZ 12V PG card.

4.7.1.2 Incremental ABZ 12 V PG card terminal label

Labels the terminals on the incremental ABZ 12V PG card.

4.7.1.3 Incremental ABZ 12 V PG card terminal function specification

Provides the functional specification for the incremental ABZ 12V PG card terminals.

4.7.1.4 Wire requirement for incremental ABZ 12 V PG card input terminal and encoder output

Details wire requirements for PG card input and encoder output.

4.7.2 PG card - SIN;COS

Describes the SIN/COS PG card, its terminal line-up, and function specification.

4.7.2.1 Line-up SIN;COS PG card terminal

Shows the terminal layout for the SIN/COS PG card.

4.7.2.2 SIN;COS PG card terminal label

Labels the terminals on the SIN/COS PG card.

4.7.2.3 SIN;COS PG card terminal function specification

Provides the functional specification for the SIN/COS PG card terminals.

4.7.2.4 The wiring between SIN;COS PG card and encoder

Illustrates the wiring between the SIN/COS PG card and the encoder.

4.7.2.5 SIN;COS PG card encoder signal transformation cable

Describes the encoder signal transformation cable for SIN/COS PG cards.

4.7.3 PG card - Incremental ABZ 5 V

Describes the Incremental ABZ 5V PG card, its terminal line-up, and function specification.

4.7.3.1 Line-up terminal for incremental ABZ 5 V PG card

Shows the terminal layout for the incremental ABZ 5V PG card.

4.7.3.2 Incremental ABZ 5 V PG card terminal label

Labels the terminals on the Incremental ABZ 5V PG card.

4.7.3.3 Incremental ABZ 5 V PG card terminal function specification

Provides the functional specification for the Incremental ABZ 5V PG card terminals.

4.7.4 PG card - Endat with absolute value

Describes the Endat absolute PG card and its terminal specifications.

4.7.4.1 Line-up terminal for Endat absolute PG card

Shows the terminal layout for the Endat absolute PG card.

4.7.4.2 Endat absolute PG card terminal label

Labels the terminals on the Endat absolute PG card.

4.7.4.3 Endat absolute PG card terminal function specification

Provides the functional specification for the Endat absolute PG card terminals.

4.7.4.4 Endat absolute PG card and encoder wiring

Illustrates the wiring between the Endat absolute PG card and the encoder.

4.7.5 Precaution for PG card terminal wiring

Offers precautions for PG card terminal wiring, emphasizing separation and grounding.

Chapter 5 Operator

5.1 The 7-segment display operator

Describes the appearance and definition of the 7-segment display operator.

5.1.1 LED indicator light

Explains the 27 LED indicator lights on the 7-segment display operator.

5.1.2 Function key

Details the functions of the 9 buttons located below the operator display.

5.1.3 Operator handling

Guides the user on how to navigate and operate the controller.

5.1.3.1 Menu structure

Illustrates the one-level menu structure and navigation keys.

5.1.3.2 Operation introduction for menus that use left or right button to switch

Explains how to switch between menus and interpret the display.

5.1.3.3 Use Menu to switch among various menus

Describes how to use the MENU and ESC keys to navigate between LED functions and elevator status.

5.1.4 graphic symbol of number and letter on LED screen

Provides a table mapping LED display symbols to numbers and letters.

5.2 LCD handheld operator

Introduces the LCD handheld operator as a tool for system adjustment and maintenance.

5.2.1 LCD handheld operator introduction

Describes the components and general functions of the LCD handheld operator.

5.2.2 Handheld operator connection method

Explains the connection method between the handheld operator and the integrated unit.

5.2.3 Handheld operator function

Details the outer appearance and operation key functions of the handheld operator.

5.2.4 Introduction to display interface of LCD hand-held operator

Classifies and describes the main display interfaces of the handheld operator.

5.2.4.1 display interface classification

Lists the different types and main content of the display interfaces.

5.2.4.2 Operations from power on to elevator status window

Guides users through the steps to view elevator status after power on, including login.

5.2.4.3 Function status switch

Explains how to switch between functions using the F1 key and the menu structure.

5.2.4.4 Method to check monitor status

Provides steps to check various monitor statuses, like failure history and drive conditions.

5.2.4.5 Parameter setting

Guides users on how to set parameters, using F11 and input type as examples.

5.2.4.6 Car Call function

Explains how to observe and register hall calls and car instructions using the operator.

5.2.4.7 Intelligent Debugging Module Function

Details functions related to intelligent debugging, such as leveling adjustment.

1. Leveling Adjustment

Guides on how to perform leveling adjustments using the intelligent adjustment menu.

2. Car switch self-study

Explains the car switch self-study process for learning various switch statuses.

3. Quickly upload and download parameter

Describes the process of uploading and downloading parameters using a handheld operator and USB.

Chapter 6 Introduction to the supporting products

6.1 Car top control board SM.02;H introduction

Introduces the SM.02/H car top control board, its outside view, and installation dimensions.

6.1.1 Car top control panel SM.02;H outside view and installation dimension

Shows the external view and installation dimensions of the SM.02/H car top control panel.

6.1.2 Car top control panel SM 02;H

Lists the plug-in specifications and port definitions for the SM 02/H car top control panel.

6.2 car top extension board SM09 I0;B introduction

Introduces the SM09I0/B car top extension board, its view, and installation dimensions.

6.2.1 Car top extension board SM09 IO;B outside view and installation dimension

Shows the external view and installation dimensions of the SM09IO/B car top extension board.

6.2.2 car top extension board SM09 IO;B plug-in and port definition introduction

Details the plug-in specifications and port definitions for the SM09IO/B extension board.

6.3 Car controller panel SM.02;G introduction

Introduces the SM.02/G car controller panel, its view, and installation dimensions.

6.3.1 Car controller panel SM02;G outside view and installation dimension

Shows the external view and installation dimensions of the SM02/G car controller panel.

6.3.2 Car control board SM.02;G plug-in and port definition introduction

Details the plug-in specifications and port definitions for the SM.02/G car control board.

6.4 instruction control board SM-03

Introduces the SM-03 instruction control board, its view, and installation dimensions.

6.4.1 Instruction control board SM-03 outside view and installation dimension

Shows the external view and installation dimensions of the SM-03 instruction control board.

6.4.2 Instruction controller board SM-03 plug-in and port definition introduction

Details the plug-in specifications and port definitions for the SM-03 instruction controller board.

6.5 call & display control board

Introduces various call and display control boards.

6.5.1 call &display control board SM.04 VR;K

Describes the SM.04VR/K call & display control board, its view, and installation dimensions.

6.5.2 Call& display control board SM-04-HSC

Describes the SM-04-HSC call & display control board, its outside view, and mounting dimensions.

6.5.3 Call & Display Control Board SM-04-VHL

Introduces the SM-04-VHL call & display control board, its view, and mounting dimensions.

6.5.4 Call & LCD Control Board SM-04-UL

Introduces the SM-04-UL call & LCD control board, its outside view, and installation size.

6.5.5 Car Call & LCD Control Board SM-04-VL

Introduces the SM-04-VL car call & LCD control board, its outside view, and mounting dimensions.

6.5.6 In-car SM-04-VL;B3 outside view and installation dimension

Shows the external view and installation dimensions of the SM-04-VL/B3 in-car unit.

6.5.7 Call& LED display control panel SM-04-VSD

Introduces the SM-04-VSD call & LED display control panel, its outside view, and installation dimension.

6.5.8 Call & LED display SM-04-VRJ

Introduces the SM-04-VRJ call & LED display, its outside view, and installation dimension.

6.5.9 Miscellaneous (A List of Display Codes)

Lists performance displays and corresponding codes for car and landing displays.

6.6 SM.GC;C board introduction

Introduces the SM.GC/C group control board, its system structure, and basic features.

6.6.1 System Structure

Depicts the system structure of the group control system with its components.

6.6.2 Basic Feature

Highlights features like centralized control, 8-elevator support, and CAN-BUS communication.

6.6.3 Main Functions

Details main functions like Homing, Dispersion Waiting, Up Peak, Down Peak, and Non-service floor control.

6.6.4 Input of Call Button Signal and Control of Call Button Light

Explains the signal flow for call buttons and their light control.

6.6.5 General Principle of Overall Deploy

Describes the principles of call signal processing and elevator dispatch based on penalty scores.

6.6.6 Treatment in Special Situation

Addresses how the system handles elevator faults or power outages.

6.6.7 Instruction of Group Control Board (SM.GC;C)

Provides an overview of the SM.GC/C group control board and its components.

6.6.7.1 Outside View and Components of Group Controller

Shows the outline view and identifies key components of the group control board.

6.6.7.2 Introduction of Components

Lists and describes the main components of the group control board.

6.6.7.3 Dimensional Drawing of Group Control Board

Provides dimensional drawings of the group control board.

6.6.7.4 Electrical Specification

Details the electrical specifications, including switching input and communication ports.

6.6.7.4.1 Switching Input

Specifies the requirements for switching input, such as number of points and voltage.

6.6.7.4.2 Communication Port

Details the specifications for the communication port.

6.6.7.4 Definitions of Input and Output Interfaces

Defines the input and output interfaces for the JP2 and JP3 ports.

6.10.4.3 Setup of Parameters on Service Layer Setting Tab

Guides on setting service floor parameters for elevators in a group.

6.10.4.4 Parameter Setup on Extended Setting Tab

Explains how to set extended parameters like waiting delays and homing settings.

6.10.4.5 Parameter Setup on Clock Tab

Details how to set real-time clock and timed functions for group control.

6.10.4.6 Group Control Version Information Tab

Describes how to view group control version information.

6.10.4.7 Instruction and Precautions of Old Version Checkbox

Provides instructions and precautions for using the old version checkbox.

Chapter 7 Parameter Table of Integrated Drive Controller

7.1 F Parameter List

Lists parameters F00 to F28 with factory setup, scope, and units.

7.2 Definition of function parameter

Defines key function parameters (F0-F11) and illustrates their position in the S curve operation.

Chapter 8 Elevator Elevator Commissioning Guide

8.1 simplified adjustment and setting diagrams

Provides flowcharts for elevator adjustment and setting procedures.

8.2 Check before Power on

Details crucial checks to perform before applying power to the system.

8.2.1 Check of all parts

Lists checks for connections, resistance, power lines, and grounding.

8.3 Power on and Check

Outlines procedures for powering on the system and performing checks.

8.3.1 Confirmation before Power on

Lists checks for earthing short circuits and grounding before power application.

8.3.2 Checks after Power on

Describes checks to perform after applying power, including terminal voltages and circuits.

8.4 Configuration of System Basic Parameters and Self Study of Motor Parameters

Guides on configuring system parameters and performing motor self-study.

8.4.1 Configuration of System Basic Parameters

Details the process of setting system basic parameters and performing a parameter reset.

8.4.2 Motor Parameter Self Study

Explains how to perform self-study for motor parameters, especially for induction motors.

8.5 Test Run of Slow Car

Provides instructions for testing the elevator's slow car functions.

8.5.1 Inspection Operation of Engine Room and Preparations for Express Car

Lists points to confirm in the engine room before slow car run and preparations for express car.

8.5.2 Car Top Inspection Operation

Details the steps for performing inspection operations from the car top.

8.5.3 Check of CAN Communication Lines and Setting of 04 Board Address

Guides on checking CAN communication lines and setting SM-04 board addresses.

8.5.4 Door Opening;Closing Adjustment

Explains the procedure for adjusting door opening and closing operations.

8.6 hoist way Self Study

Describes the process and importance of hoistway self-study.

8.6.1 Hoistway Self Study Method

Provides a step-by-step method for performing hoistway self-study.

8.7 Express Car Operation

Outlines the steps for performing express car operations and safety tests.

1. Test Run of Express Car

Details the procedure for testing the express car run, including checks for normal operation.

2. Safety Test

Covers safety tests for the safety loop, door lock loop, and adhesion protection.

8.8 Adjust Elevator Comfort

Discusses factors affecting elevator comfort and methods for adjustment.

8.8.1 Factors Relating to Elevator Comfort in Operation

Lists electrical and mechanical factors influencing elevator comfort.

8.8.2 Adjust Elevator Comfort

Guides on adjusting mechanical factors like slideway and electrical factors like PID parameters.

8.9 Leveling Adjustment

Explains how to regulate elevator leveling accuracy after comfort adjustment.

1. Basic conditions to ensure the elevator leveling

Details basic conditions for ensuring elevator leveling, including sensor installation.

2. Adjust leveling accuracy

Guides on confirming stop position accuracy and adjusting deck boards.

3. Adjust parameter menu

Explains how to adjust parameters like F56 and F57 for leveling adjustments.

Installation standard for leveling switch

Provides installation standards for leveling switches.

8.10 Method for Adjusting Pre-Load Weighing Compensation at Elevator Start

Details methods for adjusting pre-load weighing compensation at elevator start.

8.10.1 Use of DTZZ-III-DC-SC weighing device (F164 set to 0 or 3) to compensate or adjust the start

Explains how to use the DTZZ-III-DC-SC weighing device for start compensation.

8.10.2 Use of non-DTZZ-III-DC-SC weighing device (F164 set to 1, 2, 5 or 6) to compensate or adjust the start

Guides on using non-DTZZ-III-DC-SC weighing devices for start compensation.

8.10.3 Simple compensation by using light-load and heavy-load switch (F164 set to 4)

Describes simple compensation using light-load and heavy-load switches.

8.11 The adjustment of other function

Guides on activating or commissioning other functions using parameter F settings.

Chapter 9 Faults and Solutions

9.1 The fault analysis of the integrated device control system

Provides fault codes and analysis for the AS380 series integrated drive controller.

9.2 fault analysis of Integrated drive system

Analyzes fault codes and possible causes for the AS380 drive system.

Chapter 10 Maintenance

10.1 Warranty

Outlines the company's warranty policy and services for the integrated drive controller.

10.2 Product Checkup

Lists information required when reporting product damages or troubles.

10.3 Routine Inspection

Provides guidelines for external visual inspection during routine maintenance.

10.4 Periodic Inspection

Details items and methods for periodic inspection, emphasizing safety precautions.

Appendix A EMC Installation Guide

A1 Noise Control

Discusses noise types and their effects on peripheral equipment.

A1.1 Noise Type

Shows different types of noise that the drive controller produces.

A1.2 Transmission Path

Refers to an attached figure for transmission paths of noise.

A1.3 Basic Measures for Noise Suppression

Lists basic measures for suppressing noise, such as cable arrangement and filtering.

A2 Requirements on Cable Laying

Specifies requirements for laying control and power cables to prevent interference.

A2.1 Requirement on Cable Laying

Details how to lay cables separately and perpendicularly to minimize coupling.

A2.2 Requirements on Cable Size

Discusses cable size requirements to manage ground capacitance and leakage current.

A2.3 Requirements on Shielded Cable

Recommends using high-frequency low-impedance shielded and armored cables.

A2.4 Requirements on Installation of shielded cable

Explains the correct method for installing shielded cables, including grounding.

A3 Grounding Requirements

Outlines grounding methods and precautions for optimal performance and safety.

A3.1 Grounding Method

Refers to a figure for the grounding method of a ground pole, suggesting an optimal approach.

A3.2 Precautions for Grounding Connection

Lists precautions for grounding connections, including cable size, length, and separation.

A4 Install Surge Absorption Device

Recommends providing surge suppressors for noise-producing devices.

A5 Leakage Current and Countermeasures

Explains leakage current and countermeasures, including ground and line-to-line leakage.

A5.1 Ground Leakage Current

Discusses ground leakage current, its causes, and suppression measures.

A5.2 Line-to-Line Leakage Current

Addresses line-to-line leakage current and its potential effects.

A6 Suppression of Radiated Emission

Describes methods for suppressing radiated emission from connecting cables and cabinet outlets.

A7 Guide for Use of Power line filter

Provides guidance on using power line filters for noise protection.

A7.1 Functions of Power line filter

Explains the functions of power line filters in inhibiting interference.

A7.2 Precautions for Installation of Power Line Filter

Lists precautions for installing power line filters correctly.

A8 EMC Installation Zoning

Describes EMC zoning for installing the drive controller and peripherals to minimize interference.

A9 Precautions for Electric Installation

Provides notices for electric installation to meet EMC directive requirements.

A10 EMC Conformity

Confirms the AS380 series controller's compliance with EMC directives and standards.

Appendix B Function Parameter, Fault List Summary

B.1 Function Parameter List

Lists function parameters (F00-F34) with factory setup, scope, and units.

B.2 Fault Code And Analysis

Provides a list of fault codes, descriptions, and their possible causes and solutions.

Appendix C Inverter complies with the standards

1. European Low Voltage directive

States compliance with European Low Voltage Directive and related standards.

2. European EMC regulations

Lists EMC standards that the AS320 series inverter product meets.

3. ISO9001 Quality Management System

Mentions the company's quality management system aligned with ISO9001 standards.

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