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Stulz EC Tower ECD 91 User Manual

Stulz EC Tower ECD 91
206 pages
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EC Tower
ECD/U 091, 181, 251 (Version 07)
Technical manual
Precision Air Conditioning Units
400V/50Hz/3Ph/N/PE
Index G22
Issue 1.2019

Table of Contents

Questions and Answers:

Stulz EC Tower ECD 91 Specifications

General IconGeneral
BrandStulz
ModelEC Tower ECD 91
CategoryAir Conditioner
LanguageEnglish

Summary

1. Information on this document

1.1 Scope

Defines the applicability of the technical manual to EC Tower version 07 or later.

1.2 Presentation conventions

Explains the use of signal words and symbols for safety and warning notices.

2. Safety

2.1 Safety instructions

Provides essential safety information for installation, operation, and maintenance.

2.2 Handling refrigerants

Details safety procedures and precautions when handling refrigerants like R410A.

2.3 Duties of the operator

Outlines operator responsibilities according to EN 378 and national regulations.

2.4 Other applicable documents

Lists other essential documents for the EC Tower's installation and operation.

4. Transport / Storage

4.1 Delivery of units

Describes how EC Tower units are packed and what information is on the packaging.

4.2 Transport

Provides safety instructions and methods for safely moving EC Tower units.

4.3 Storage

Details measures to protect the unit from damage and corrosion during intermediate storage.

5. Description

5.1 Type code

Explains how to interpret the unit's type code found on the rating plate.

5.2 Proper use

Defines the intended use of the EC Tower for regulating room temperature and air humidity.

5.3 Improper use

Lists areas and conditions where the EC Tower must not be used.

5.4 EC Tower method of operation

Describes the function of the indoor unit components and dehumidification process.

5.5 EC Tower sizes and versions

Details the available unit sizes and versions, focusing on sizes 1 and 2.

5.6 Heater method of operation

Explains the function and control of the heater as an integral part of the unit.

6. Technical data

6.1 Application limits

Specifies admissible return air, outside air, and storage conditions for operation.

6.3 Electrical data and circuit diagram of EC Tower

Provides electrical specifications and circuit diagrams for the EC Tower.

6.4 Dimensional drawings

Presents dimensional drawings for EC Tower sizes 1 and 2.

6.5 Operating and connection data of EC Tower

Lists operating and connection data for different EC Tower models and versions.

7. Installing the EC Tower

7.1 Setting up

Provides guidelines for choosing an installation location and ensuring proper clearances.

7.2 Opening the EC Tower

Details the procedure for safely opening the EC Tower unit for installation.

7.3 Connecting the pipes

Explains the location and diameter of refrigerant connections for Downflow and Upflow units.

7.4 Installing the drain

Describes types of condensate drainage and installation requirements.

7.5 Installing the refrigerant circuit

Refers to the outdoor unit instruction manual for refrigerant circuit installation details.

7.6 Establishing the conductivity of the feed water

Guides on checking and ensuring correct feed water conductivity for the steam humidifier.

7.7 Connecting the steam humidifier to the feed water

Details on-site preparations and connecting the steam humidifier to the feed water.

7.8 Electrically connecting the EC Tower

Provides safety instructions and steps for electrically connecting the EC Tower.

7.9 Connecting the outdoor unit to the EC Tower

Explains how to connect the outdoor unit's electrical supply and signal lines.

7.10 Setting the DIP switches of the printed circuit boards in junction box 2

Describes how to set DIP switches on various boards for correct unit configuration.

8. Starting up the EC Tower

Location of components in junction box 1

Illustrates the location of key components within junction box 1 for startup.

Setting the circuit-breaker

Provides instructions and settings for circuit-breakers for EC Tower sizes 1 and 2.

9. EC Tower maintenance

9.1 Safety instructions

Details crucial safety precautions to be followed during maintenance work.

9.2 Maintenance intervals

Outlines the recommended maintenance intervals for various EC Tower components.

9.3 Air circuit maintenance

Covers maintenance procedures for the air circuit, including heat exchanger and filters.

9.4 Unit in general

Provides general maintenance checks for electrical and mechanical parts.

9.5 Heater maintenance

Specifies the yearly cleaning procedure for the heater.

9.6 Steam humidifier maintenance

Refers to the OEM User Manual for steam humidifier maintenance intervals.

9.7 Replacing the solenoid valve coil of the optional water warning system

Details the procedure for replacing a faulty solenoid valve coil.

10. Troubleshooting

10.1 Troubleshooting the EC Tower

Provides a table of common alarm messages, causes, and remedies for the EC Tower.

10.2 Troubleshooting the heater

Lists potential issues with the heater and their corresponding solutions.

10.3 Troubleshooting the steam humidifier

Refers to the OEM User Manual for steam humidifier troubleshooting.

10.4 Troubleshooting the optional water warning system

Details troubleshooting steps for water warning system alarms like solenoid valve issues.

11. Dismantling and disposing of the EC Tower

12. Spare parts

13. Options

13.1 Overview

Lists available accessories for the EC Tower, categorized by type and model.

13.2 Installing the condensate pump

Provides safety instructions and procedures for installing the optional condensate pump.

13.3 Installing the blow-out plenum for Upflow units

Details the installation of the blow-out plenum for directing airflow in Upflow units.

13.4 Installing the blow-out plinth for Downflow units

Explains the installation of the blow-out plinth for Downflow units without raised floors.

13.5 Installing the raised floor stand

Guides on installing a raised floor stand to adapt the unit's height.

13.6 Installing the adapter panel for Upflow units

Describes mounting the adapter panel for canvas fittings or duct connections.

13.7 Installing the flexible canvas fitting

Details the installation of a flexible canvas fitting between the unit and air duct.

13.8 Installing the louver damper for Upflow units

Explains the installation of a louver damper for Upflow units on the blow-out side.

13.9 Installing the louver damper for Downflow units

Details the installation of a louver damper for Downflow units on the blow-out side.

13.10 Installing the filtration box

Describes the installation of a filtration box for Downflow units connected to an air duct.

13.11 Installing the temperature and humidity sensor B03 for supply air

Guides the installation of the optional temperature and humidity sensor B03.

13.12 Installing the water warning system

Provides safety instructions for installing the water warning system.

13.13 Version 1: Installing a water warning system with sensor, without solenoid valve

Details the installation of Version 1 of the water warning system.

13.14 Version 2: Installing a water warning system with sensor and solenoid valve

Details the installation of Version 2 of the water warning system.

13.15 Version 3: Installing the BMS contact for the water warning system

Explains the installation of the BMS contact for the water warning system.

13.16 WIB 8000

Covers installation, technical data, and startup procedures for the WIB 8000.

13.17 Installing the RS485 EBUS expansion board

Guides the installation of the RS485 EBUS expansion board for communication.

13.18 Installing the front door for Upflow units

Describes modifying the unit by replacing the front panel with a front door.

14. Annex

14.1 Technical Manual for CompTrol Interface III k for EC Tower

Provides a reference to the CompTrol Interface III k Technical Manual.

1. Information on this document

1.1 Scope

Defines the intended audience and scope of this technical manual.

1.2 Target group

Identifies qualified electricians and specialist planners as the target audience.

1.3 Presentation conventions

Explains the use of signal words and symbols for hazard communication.

1.4 Abbreviations

Lists and explains common abbreviations used in the manual.

1.5 Formatting

Describes formatting conventions used for emphasis and clarity in the manual.

1.6 Nomenclature

Provides a list of full names and their shorter designations used in this document.

2. Safety

2.1 Proper use

Defines the intended and proper use of the Interface III k module.

2.2 Safety instructions

Details critical safety instructions, especially regarding electric shock.

2.3 Required personnel qualifications

Specifies the necessary skills and qualifications for personnel performing work.

2.4 Other applicable documents

Lists additional documents that must be consulted alongside this manual.

3. Product description

3.1 Types of connection

Describes analog inputs, digital inputs/outputs, and the X/Y remote control bus.

3.2 Interface III k connection assignment

Provides a detailed breakdown of terminal designations and their functions.

3.3 DIP switch S1

Explains the function of DIP switch S1 for program selection and settings.

3.4 DIP switch S2

Details how DIP switches S2-1 to S2-8 configure functions and display behavior.

3.5 7-segment display

Describes the two-digit 7-segment display and how DIP switches control its output.

4. Interface III k functions

4.1 Analog input functions

Explains analog input evaluation and direct frequency request via 0-10 V DC signal.

4.2 Functions via the digital inputs

Details functions controlled by digital inputs, including analog input evaluation and mode selection.

4.3 Special functions

Covers special functions like forced mode, inversion of digital outputs, and status signals.

5. Program overview

6. Program 8 – Direct frequency request

6.1 Description

Describes compressor frequency adjustment and digital input functions for Program 8.

6.2 Configuring the Interface III k for Program 8

Provides instructions for setting DIP switches S1 and S2 for Program 8 operation.

6.3 Setting the outdoor unit model on DIP switch S1

Details how to set DIP switches S1-5 to S1-8 for FDC and SRC outdoor units.

6.4 Digital input assignment in Program 8

Assigns specific functions to digital inputs X2a-D1 through X2c-D6 for Program 8.

6.6 Digital output assignment in Program 8

Assigns specific functions to digital outputs X4a-K1, X4b-K2, and X4c-K3 for Program 8.

6.7 Connection diagram for Program 8

Illustrates the connection diagram for the Interface III k with Program 8.

7. Starting up the Interface III k

7.1 Initialization

Describes the initialization phase that occurs upon connecting the Interface III k.

7.2 Initialization sequence

Details the step-by-step process of the Interface III k initialization sequence.

8. Troubleshooting

9. Error codes

Interface III k

Lists error codes displayed on the 7-segment display for the Interface III k.

Air conditioning unit

Describes error codes displayed for the air conditioning unit without 'E'.

9.1 Rebooting the system

Provides instructions for rebooting the system to resolve communication errors.

10. Disposal

11. Technical data

12. Spare parts

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