2
6
PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE ............................................2- 2
PERIODIC MAINTENANCE CHART ...........................................2- 2
LUBRICATION POINTS ...............................................................2- 3
MAINTENANCE AND TUNE-UP PROCEDURES ...............................2- 4
AIR CLEANER .............................................................................2- 4
SPARK PLUG ..............................................................................2- 6
TAPPET CLEARANCE ................................................................2- 7
FUEL HOSE .................................................................................2-13
ENGINE OIL AND OIL FILTER ....................................................2-13
TRANSMISSION OIL ...................................................................2-15
FINAL GEAR OIL .........................................................................2-15
CVT FILTER .................................................................................2-16
ENGINE IDLE SPEED ..................................................................2-18
THROTTLE CABLE PLAY ...........................................................2-18
THROTTLE VALVE SYNCHRONIZATION ..................................2-19
PAIR (AIR SUPPLY) SYSTEM ....................................................2-19
COOLING SYSTEM .....................................................................2-20
BRAKE .........................................................................................2-22
TIRE .............................................................................................2-25
STEERING ...................................................................................2-26
FRONT FORK ..............................................................................2-26
REAR SUSPENSION ...................................................................2-27
EXHAUST PIPE BOLT AND MUFFLER MOUNTING BOLT ......2-27
CHASSIS BOLT AND NUT ..........................................................2-28
COMPRESSION PRESSURE CHECK .................................................2-30
COMPRESSION TEST PROCEDURE .........................................2-30
OIL PRESSURE CHECK ......................................................................2-31
OIL PRESSURE TEST PROCEDURE .........................................2-31
AUTOMATIC CLUTCH INSPECTION ..................................................2-32
1. INITIAL ENGAGEMENT INSPECTION ...................................2-32
2. CLUTCH “LOCK-UP” INSPECTION .......................................2-32
BRAKE-LOCK INSPECTION ...............................................................2-33