5-16 CVT
PRIMARY SLIDE PULLEY IDLE GEAR INSPECTION
• Inspect the pulley gears for wear or damage.
• Rotate the bearing by finger to inspect for abnormal play,
noise and smooth rotation.
• If any wear or damage is found, replace the idle gear assem-
bly with a new one.
CVT PRIMARY PULLEY SHIMS ADJUSTMENT
CVT COVER DEPTH MEASUREMENT
• Fix the CVT cover securely with its mating face positioned
horizontally.
• With the straightedge placed on the cover mating face, mea-
sure the depth D to the face
A of the cover which the primary
pulley assembly contacts using the vernier calipers.
• Measure the depth D at three points and note the measured
value D
1
, D
2
and D
3
.
[ 09900-20102: Vernier calipers
PRIMARY PULLEY HEIGHT MEASUREMENT
• Install the primary pulley assembly onto the CVT casing.
• Install the primary pulley shaft adaptor with the special tool.
[ 09913-60910: Bearing puller or
09913-61110: Bearing puller or
09913-61510: Bearing puller
If any of the primary pulley, CVT casing or CVT cover
has been replaced, install the shim whose thickness
has been adjusted in the shim adjustment procedure.
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