3
ENGINE 3-1
CONTENTS
ENGINE
ENGINE COMPONENTS REMOVABLE WITH THE ENGINE
IN PLACE .............................................................................................3- 2
ENGINE REMOVAL AND REMOUNTING ...........................................3- 3
ENGINE REMOVAL .....................................................................3- 3
ENGINE REMOUNTING ..............................................................3-10
ENGINE DISASSEMBLY .....................................................................3-12
ENGINE COMPONENT INSPECTION AND SERVICE .......................3-22
CYLINDER HEAD COVER ..........................................................3-22
CAMSHAFT ..................................................................................3-23
CAM CHAIN TENSION ADJUSTER ............................................3-25
CAM CHAIN TENSIONER ...........................................................3-25
CAM CHAIN GUIDE .....................................................................3-25
CYLINDER HEAD ........................................................................3-26
CYLINDER ...................................................................................3-34
PISTON AND PISTON RING .......................................................3-36
CLUTCH .......................................................................................3-38
STARTER CLUTCH .....................................................................3-43
STARTER TORQUE LIMITER .....................................................3-44
OIL PUMP ....................................................................................3-44
OIL PRESSURE REGULATOR/OIL SUMP FILTER ....................3-44
CRANK BALANCER ....................................................................3-45
DRIVESHAFT ...............................................................................3-45
CONROD/CRANKSHAFT ............................................................3-47
OIL JET ........................................................................................3-55
CRANKCASE ...............................................................................3-56
ENGINE REASSEMBLY ......................................................................3-59