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Suzuki AN650 2002 - Page 75

Suzuki AN650 2002
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3-24 ENGINE
CAMSHAFT JOURNAL WEAR
Determine whether or not each journal is worn down to the limit by
measuring the oil clearance with the camshaft installed in place.
Use the plastigauge to read the clearance at the widest por-
tion, which is specified as follows:
Camshaft journal oil clearance:
Standard: (IN & EX): 0.032 – 0.066 mm
(0.0013 – 0.0026 in)
Service Limit: (IN & EX): 0.150 mm (0.0059 in)
[ 09900-22301: Plastigauge
09900-22302: Plastigauge
Tighten the camshaft journal holder bolts evenly and diago-
nally to the specified torque.
! Camshaft journal holder bolt: 10m (1.0 kgf-m, 7.4 lb-ft)
NOTE:
Do not rotate the camshaft with the plastigauge in place.
Remove the camshaft holders, and read the width of the com-
pressed plastigauge with envelope scale.
This measurement should be taken at the widest part.
If the camshaft journal oil clearance measured exceeds the
limit, measure the inside diameter of the camshaft journal
holder and outside diameter of the camshaft journal.
Replace the camshaft or the cylinder head depending upon
which one exceeds the specification.
Journal holder I.D.:
Standard: (IN & EX): 24.012 – 24.025 mm
(0.9454 – 0.9459 in)
[ 09900-20602: Dial gauge (1/1000, 1 mm)
09900-22403: Small bore gauge (18 – 35 mm)
Camshaft journal O.D.:
Standard (IN & EX): 23.959 – 23.980 mm
(0.9433 – 0.9441 in)
[ 09900-20205: Micrometer (0 – 25 mm)

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