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Suzuki AN650 2002 - Page 84

Suzuki AN650 2002
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ENGINE 3-33
VALVE AND VALVE SPRING REASSEMBLY
Apply molybdenum oil solution to each oil seal, and press-fit
them into position with the valve guide installer.
[ 09916-43210: Valve guide remover/installer
O MOLYBDENUM OIL SOLUTION
Insert the valves, with their stems coated with molybdenum oil
solution all around and along the full stem length without any
break.
O MOLYBDENUM OIL SOLUTION
Install the valve springs with the small-pitch portion facing cyl-
inder head.
A: Small-pitch portion
B: Large-pitch portion
Put on the valve spring retainer, and using the valve lifter,
press down the springs, fit the cotter halves to the stem end,
and release the lifter to allow the cotter
1 to wedge in
between retainer and stem. Be sure that the rounded lip
A of
the cotter fits snugly into the groove
B in the stem end.
[ 09916-14510: Valve lifter
09916-14521: Valve lifter attachment
09916-84511: Tweezers
Install the tappet shims and the tappets to their original posi-
tion.
Do not reuse the removed oil seals.
When inserting each valve, take care not to damage
the lip of the oil seal.
Be sure to restore each spring and valve to their origi-
nal positions.

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