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Suzuki RM-Z250 - Installation

Suzuki RM-Z250
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FUEL SYSTEM AND THROTTLE BODY 13-15
Align the groove F of hot starter valve with the hot starter
cable end G.
INSTALLATION
Install the throttle body assembly in the reverse order of
removal. Pay attention to the following points:
Connect the throttle pulling cable 1 and throttle returning
cable 2 to the pulley.
Turn in each throttle cable adjuster fully and locate each outer
cable so that the clearance a is 0 – 1.5 mm (0 – 0.06 in).
Tighten each lock-nut 3 to the specified torque.
Cable adjuster lock-nut: 2.2 N·m (0.22 kgf-m, 1.60 lbf-ft)
a 0 – 1.5 mm (0 – 0.06 in)
Fit the projection A on the throttle body in the depression of
the intake pipe.
Position the throttle body clamps 4 correctly. (20-22)
Install the condenser 5.
INSPECTION AFTER INSTALLATION
Wiring harness, cable and hose routing (20-18 to -23)
Fuel leakage
Throttle cable play (2-21)
Engine idle speed (2-24)
TP sensor setting condition (12-18)

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