Suzuki RM-Z250 - Cylinder Head, Cylinder and Piston

CYLINDER HEAD, CYLINDER AND PISTON 6-1
CYLINDER HEAD, CYLINDER AND PISTON
6
CONTENTS
CONSTRUCTION ........................................................................................ 6- 2
CYLINDER HEAD AND CYLINDER ..................................................... 6- 2
CAMSHAFT, CAM CHAIN AND PISTON ............................................. 6- 3
ENGINE TOP SIDE DISASSEMBLY ........................................................... 6- 4
CYLINDER HEAD COVER REMOVAL ................................................. 6- 4
CAMSHAFTS (AUTOMATIC DECOMP.) AND
CAM CHAIN TENSION ADJUSTER REMOVAL .................................. 6- 4
CYLINDER HEAD REMOVAL .............................................................. 6- 6
CYLINDER REMOVAL .......................................................................... 6- 7
PISTON AND PISTON RING REMOVAL ............................................. 6- 8
CAM CHAIN, CAM CHAIN TENSIONER AND
CAM CHAIN No.1 GUIDE REMOVAL .................................................. 6- 8
ENGINE TOP COMPONENTS INSPECTION AND SERVICE .................... 6- 9
AUTOMATIC DECOMP. INSPECTION ................................................. 6- 9
CAMSHAFT INSPECTION .................................................................... 6- 9
CAM CHAIN TENSION ADJUSTER INSPECTION .............................. 6-11
CAM CHAIN No.1 GUIDE, CAM CHAIN No.2 GUIDE AND
CAM CHAIN TENSIONER INSPECTION ............................................. 6-11
CYLINDER HEAD AND VALVE INSPECTION ..................................... 6-12
INTAKE PIPE REMOVAL ..................................................................... 6-20
INTAKE PIPE INSTALLATION ............................................................. 6-20
CYLINDER INSPECTION ...................................................................... 6-21
ECT SENSOR REMOVAL ..................................................................... 6-21
ECT SENSOR INSPECTION ................................................................. 6-21
ECT SENSOR INSTALLATION ............................................................ 6-21
PISTON AND PISTON RING INSPECTION ......................................... 6-22
CRANKSHAFT AND CONROD INSPECTION ..................................... 6-24
ENGINE TOP SIDE ASSEMBLY ................................................................. 6-25
CAM CHAIN, CAM CHAIN TENSIONER AND
CAM CHAIN No.1 GUIDE INSTALLATION .......................................... 6-25
PISTON AND PISTON RING INSTALLATION ..................................... 6-26
CYLINDER AND CYLINDER HEAD INSTALLATION .......................... 6-28
CAMSHAFT (AUTOMATIC DECOMP.) AND
CAM CHAIN TENSION ADJUSTER INSTALLATION .......................... 6-30
CYLINDER HEAD COVER INSTALLATION ........................................ 6-34