Suzuki RM-Z250 - Transmission and Crankshaft

TRANSMISSION AND CRANKSHAFT
TRANSMISSION AND CRANKSHAFT 10-1
10
CONTENTS
CONSTRUCTION ...................................................................................... 10- 2
TRANSMISSION ................................................................................. 10- 2
CRANKSHAFT .................................................................................... 10- 3
ENGINE BOTTOM SIDE ............................................................................ 10- 4
PRIMARY DRIVE GEAR REMOVAL .................................................. 10- 4
CRANKCASE SEPARATION ............................................................. 10- 5
TRANSMISSION REMOVAL .............................................................. 10- 5
CRANKSHAFT REMOVAL ................................................................. 10- 6
CRANKCASE REED VALVE REMOVAL ........................................... 10- 6
TRANSMISSION INSPECTION .......................................................... 10- 7
CONROD INSPECTION ...................................................................... 10- 8
CRANKSHAFT INSPCECTION .......................................................... 10- 8
OIL REED VALVE INSPECTION ........................................................ 10- 8
CRANKCASE REED VALVE INSPECTION ....................................... 10- 9
OIL SEAL INSPECTION ..................................................................... 10- 9
OIL SEAL REMOVAL AND INSTALLATION ..................................... 10- 9
BEARING INSPECTION ..................................................................... 10-10
BEARING REMOVAL AND INSTALLATION ..................................... 10-11
CRANKCASE REED VALVE INSTALLATION ................................... 10-13
CRANKSHAFT INSTALLATION ......................................................... 10-13
TRANSMISSION INSTALLATION ...................................................... 10-15
CRANKCASE INSTALLATION ........................................................... 10-17
PRIMARY DRIVE GEAR INSTALLATION .......................................... 10-18