Suzuki RM-Z250 - Servicing Information

SERVICING INFORMATION 20-1
SERVICING INFORMATION
20
CONTENTS
SERVICE DATA ......................................................................................... 20- 2
TIGHTENING TORQUE ............................................................................. 20-10
ENGINE ............................................................................................... 20-10
FI SYSTEM AND INTAKE AIR SYSTEM ............................................ 20-11
COOLING SYSTEM ............................................................................ 20-11
CHASSIS ............................................................................................. 20-12
SPECIAL TOOLS ...................................................................................... 20-14
WIRING DIAGRAM .................................................................................... 20-17
WIRING HARNESS ROUTING .................................................................. 20-18
CABLE ROUTING ..................................................................................... 20-21
FUEL HOSE ROUTING ............................................................................. 20-23
RADIATOR HOSE ROUTING .................................................................... 20-24
CRANKCASE AND COVER INSTALLATION ........................................... 20-25
EXHAUST PIPE AND MUFFLER INSTALLATION ................................... 20-26
CLUTCH CABLE ADJUSTER ................................................................... 20-27
HOT STARTER LEVER INSTALLATION ................................................. 20-28
BRAKE PEDAL SET-UP ........................................................................... 20-29
FRONT BRAKE HOSE ROUTING ............................................................ 20-30
REAR BRAKE HOSE ROUTING ............................................................... 20-31
HANDLEBAR SET-UP .............................................................................. 20-32
REAR WHEEL SPOKES INSTALLATION ................................................ 20-33
CHAIN ROLLER INSTALLATION ............................................................. 20-33
FUEL TANK CUSHION INSTALLATION .................................................. 20-34
EXTERIOR PARTS .................................................................................... 20-35
FRONT FENDER INSTALLATION ............................................................ 20-36
REAR FENDER INSTALLATION .............................................................. 20-36
FRAME COVER INSTALLATION ............................................................. 20-37
FRAME COVER CUSHION INSTALLATION ............................................ 20-37