Suzuki RM-Z250 - Periodic Maintenance

PERIODIC MAINTENANCE
PERIODIC MAINTENANCE 2-1
2
CONTENTS
PERIODIC MAINTENANCE ........................................................................ 2- 3
INSPECTION BEFORE PRACTICE ...................................................... 2- 3
INSPECTION BEFORE RACE
(All items of inspection before practice on previous page plus) .... 2- 4
PERIODIC MAINTENANCE CHART .................................................... 2- 5
SPARK PLUG .............................................................................................. 2- 7
AIR CLEANER ............................................................................................. 2- 9
AIR CLEANER ELEMENT REMOVAL ................................................. 2- 9
WASHING .............................................................................................. 2- 9
INSTALLATION ..................................................................................... 2-10
ENGINE OIL AND OIL FILTER ................................................................... 2-11
INSPECTION BEFORE ENGINE OIL LEVEL CHECK ......................... 2-11
ENGINE OIL LEVEL INSPECTION ....................................................... 2-12
ENGINE OIL CHANGE .......................................................................... 2-13
ENGINE OIL FILTER CHANGE ............................................................ 2-14
OIL STRAINERS .......................................................................................... 2-15
OIL STRAINER (No.1) REMOVAL ....................................................... 2-15
OIL STRAINER (No.2) REMOVAL ....................................................... 2-15
INSPECTION ......................................................................................... 2-16
OIL STRAINER (No.2) INSTALLATION ............................................... 2-17
OIL STRAINER (No.1) INSTALLATION ............................................... 2-17
ENGINE COOLANT ..................................................................................... 2-18
ENGINE COOLANT LEVEL CHECK .................................................... 2-18
ENGINE COOLANT REPLENISHMENT ............................................... 2-19
COOLING SYSTEM INSPECTION ....................................................... 2-19
CLUTCH CABLE ......................................................................................... 2-20
MAJOR ADJUSTMENT ........................................................................ 2-20
MINOR ADJUSTMENT ......................................................................... 2-20
THROTTLE CABLE ..................................................................................... 2-21
THROTTLE CABLE ADJUSTMENT ..................................................... 2-21
THROTTLE CABLE OIL SUPPLY ........................................................ 2-22
HOT STARTER ............................................................................................ 2-23
THROTTLE BODY ................................................................................ 2-23
ENGINE IDLE SPEED ................................................................................. 2-24
CRANKCASE BREATHER HOSE .............................................................. 2-24
FUEL HOSE ................................................................................................. 2-24
VALVE CLEARANCE .................................................................................. 2-25
VALVE CLEARANCE ADJUSTMENT .................................................. 2-26