TGW Natrix - User Manual

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INSTALLATION, OPERATION, MAINTENANCE

MANUAL

Natrix

Shoe Sorter

Revision Date: February 5, 2015

Main Page

Installation, Operation, Maintenance Manual1
Table of Contents2
Purpose6
TGW Systems Equipment Warranty7
Warranty and Liability8
TGW Safety Recommendation9
Conveyor Design and Safety Guidelines9
EN ISO Standard Compliance10
ANSI Standards for Conveyors11
- ANSI Conveyor Safety Rules11
Conveyor Equipment Manufacturers Association (CEMA)12
- CEMA Safety Label Meanings12
Warnings and Safety Instructions13
Manual Structure16
Safety Signs and Symbols17
Symbols and Units19
- Other Symbols and Units20
- Table 1 Symbols and Units20
Technical Data21
- Assessment of Noise in the Working Area with Regard to Specific21
- Table 2 Lubricants Normal Temperature22
- Operating Materials and Lubricants Low Temperatures23
- Table 3 Lubricants Low Temperature23
- Operating Materials and Lubricants for Food Industry24
- Table 4 Lubricants for Food Industry24
- Screw Torque Requirements25
- Table 5 Torque Requirements25
Operating Materials and Lubricants Norm al Temperatures22
Part Inventory & Identification26
- Label Identification26
Receiving & Site Preparation27
- General27
- Preparation of Site27
Shipment / Receiving Packaging28
Prerequisites for Installation Site30
- On-Site Delivery Requirementrs30
Unloading31
- Check the Shipment for Damage31
- Dock Unloading31
- Transport in General32
Installation33
- Preparation33
- Installation of Infeed/Discharge Belt Conveyor Supports33
- Positioning of Infeed/Discharge Belt Conveyor33
- Floor (Platform) Attachment34
Natrix Installation35
- Installation of Natrix Supports35
- Assembly of Modules36
- Screw and Adjust the Joints and Struts36
- Alignment37
- Floor (Platform) Attachment38
- Installation of the Chain40
Establishing the Divert Lane Location42
Check Chain Tension43
Drive Chain Adjustments44
- Tension the Drive Chain44
Sorter Link Chain46
- Replace Sorter Link Chain [7]47
Cover and Guard Rail Completion and Adjustment49
- Cover and Guard Rail Installation49
Shoe Position Safety Device Installation50
- Install the Proximity Switch50
- Proximity Switch Adjustments51
- Install the Dirt Pan (Optional Accessory)52
Install the Covers53
- Top Cover (Stainless Steel Bracket)53
Install Frame Paneling54
Install Main Air Filter Regulator55
- Installing the Air Filter Regulator Unit55
Oiler Adjustments56
- Adjustment of the Oiler56
Monitoring of Chain Tension58
- Activation of Chain Monitoring58
- Monitoring of Chain Tension Picture59
Replace Sliding Shoe60
- Replace Sliding Shoe [5]61
- Change Slide Element [6, 7]61
Replace Drive Station Gearmotor63
- Replace Drive Station Gear Motor [3]63
Shrink Disc Removal Procedure64
- Disassemble Shrink Disc [3]64
- Motor Shrink Disc Requirements64
Shrink Disc Assembly Procedure65
- Assemble Shrink Disc [4]65
Shaft Encoder Flex Coupling67
- Replace Shaft Encoder [4]67
Replace Divert Switch Assembly68
- Replace Divert Switch Assembly [6]69
Switch Blade71
- Replace Switch Blade [6]71
Adjust Switch Blade72
- Adjust Switch Blade [4]73
Replace Crossing74
- Replace Crossing [4]74
- Replace Main Air Regulator Unit75
- Replace Main Air Regulator [2]75
Replace Electrical Components76
- Replace Proximity Switch Cable [1]77
- Change Proximity Switch [3]77
Recommended Inspection Intervals78
Preventive Maintenance79
- General PM79
- Daily79
- Weekly79
- Air Systems79
Recommended Maintenance Interval81
- Recommended Operating Hours Per Week81
- Average System Load81
- Factors of Influence on Service Life81
- Wbk81
Replacement Parts Identification82
Drive Station83
Gearmotor List84
Charge End Chain Tensioning Unit85
- Tension Unit Replacement Parts86
Actuating Elements Right & Left Transfer87
Chain Lubricator88
Main Air Regulator89
Electrical - Proximity Switch90
- Electrical - Proximity Switch / Shaft Encoder91
Sorter Link Chain92
- Sorter Link Chain93
Adjust Conveyor Belt Tension94
- Tension the Conveyor Belt94
Conveyor Belt Tracking95
- When the Belt Is Running95
Drive Station Tension Timing Belt96
- Tension Timing Belt96
- Reading Value97
Belt Conveyor Natrix Replacement Parts98
- Type of Roller Replacement Parts98
- Belt and Roller Replacement Parts99
Replace Support Roller100
- Replace Support Roller [1]101
- Replace Intermediate Roller [2]101
- Replace Tension Spring [3]101
Replace Belt Drive Motor102
- Replace Infeed/Discharge Belt Motor [6]103
- Replace Infeed/Discharge Timing Belt Pulley [5]103
Replace Drive Drum104
- Replace Drive Drum [5]104
Replace Return Pulley ∅ 62105
- Replace Return Pulley ∅ 62 [5]105
Replace Return Pulley ∅ 63.5106
- Replace Return Pulley ∅ 63.5Mm [6, 7]106
Disassemble Taper Lock Bushing107
- Disassemble Taper Lock Bushing (TL) [6]107
Replace Tension Pulley108
- Replace Tension Pulley [5]108
Replace Change Timing Belt109
- Replace Timing Belt [3]109
Works Cited110
TGW Systems Inc111

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TGW Natrix Specifications

General

Brand	TGW
Model	Natrix
Category	Industrial Equipment
Language	English

TGW Natrix - User Manual

Table of Contents

TGW Natrix Specifications