TGW Natrix - Establishing the Divert Lane Location

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Natrix IOM

Establishing the divert lane location

Set a point manually while making sure that no bolt is in the vicinity of the point tongue.

Move the slats rug by hand until the shoes are at an angle.

With a straight edge, mark the first target path position.

Revision Date: 12/10/2014 Page 42 of 111

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Installation, Operation, Maintenance Manual1
Table of Contents2
Purpose6
TGW Systems Equipment Warranty7
Warranty and Liability8
TGW Safety Recommendation9
Conveyor Design and Safety Guidelines9
EN ISO Standard Compliance10
ANSI Standards for Conveyors11
- ANSI Conveyor Safety Rules11
Conveyor Equipment Manufacturers Association (CEMA)12
- CEMA Safety Label Meanings12
Warnings and Safety Instructions13
Manual Structure16
Safety Signs and Symbols17
Symbols and Units19
- Other Symbols and Units20
- Table 1 Symbols and Units20
Technical Data21
- Assessment of Noise in the Working Area with Regard to Specific21
- Table 2 Lubricants Normal Temperature22
- Operating Materials and Lubricants Low Temperatures23
- Table 3 Lubricants Low Temperature23
- Operating Materials and Lubricants for Food Industry24
- Table 4 Lubricants for Food Industry24
- Screw Torque Requirements25
- Table 5 Torque Requirements25
Operating Materials and Lubricants Norm al Temperatures22
Part Inventory & Identification26
- Label Identification26
Receiving & Site Preparation27
- General27
- Preparation of Site27
Shipment / Receiving Packaging28
Prerequisites for Installation Site30
- On-Site Delivery Requirementrs30
Unloading31
- Check the Shipment for Damage31
- Dock Unloading31
- Transport in General32
Installation33
- Preparation33
- Installation of Infeed/Discharge Belt Conveyor Supports33
- Positioning of Infeed/Discharge Belt Conveyor33
- Floor (Platform) Attachment34
Natrix Installation35
- Installation of Natrix Supports35
- Assembly of Modules36
- Screw and Adjust the Joints and Struts36
- Alignment37
- Floor (Platform) Attachment38
- Installation of the Chain40
Establishing the Divert Lane Location42
Check Chain Tension43
Drive Chain Adjustments44
- Tension the Drive Chain44
Sorter Link Chain46
- Replace Sorter Link Chain [7]47
Cover and Guard Rail Completion and Adjustment49
- Cover and Guard Rail Installation49
Shoe Position Safety Device Installation50
- Install the Proximity Switch50
- Proximity Switch Adjustments51
- Install the Dirt Pan (Optional Accessory)52
Install the Covers53
- Top Cover (Stainless Steel Bracket)53
Install Frame Paneling54
Install Main Air Filter Regulator55
- Installing the Air Filter Regulator Unit55
Oiler Adjustments56
- Adjustment of the Oiler56
Monitoring of Chain Tension58
- Activation of Chain Monitoring58
- Monitoring of Chain Tension Picture59
Replace Sliding Shoe60
- Replace Sliding Shoe [5]61
- Change Slide Element [6, 7]61
Replace Drive Station Gearmotor63
- Replace Drive Station Gear Motor [3]63
Shrink Disc Removal Procedure64
- Disassemble Shrink Disc [3]64
- Motor Shrink Disc Requirements64
Shrink Disc Assembly Procedure65
- Assemble Shrink Disc [4]65
Shaft Encoder Flex Coupling67
- Replace Shaft Encoder [4]67
Replace Divert Switch Assembly68
- Replace Divert Switch Assembly [6]69
Switch Blade71
- Replace Switch Blade [6]71
Adjust Switch Blade72
- Adjust Switch Blade [4]73
Replace Crossing74
- Replace Crossing [4]74
- Replace Main Air Regulator Unit75
- Replace Main Air Regulator [2]75
Replace Electrical Components76
- Replace Proximity Switch Cable [1]77
- Change Proximity Switch [3]77
Recommended Inspection Intervals78
Preventive Maintenance79
- General PM79
- Daily79
- Weekly79
- Air Systems79
Recommended Maintenance Interval81
- Recommended Operating Hours Per Week81
- Average System Load81
- Factors of Influence on Service Life81
- Wbk81
Replacement Parts Identification82
Drive Station83
Gearmotor List84
Charge End Chain Tensioning Unit85
- Tension Unit Replacement Parts86
Actuating Elements Right & Left Transfer87
Chain Lubricator88
Main Air Regulator89
Electrical - Proximity Switch90
- Electrical - Proximity Switch / Shaft Encoder91
Sorter Link Chain92
- Sorter Link Chain93
Adjust Conveyor Belt Tension94
- Tension the Conveyor Belt94
Conveyor Belt Tracking95
- When the Belt Is Running95
Drive Station Tension Timing Belt96
- Tension Timing Belt96
- Reading Value97
Belt Conveyor Natrix Replacement Parts98
- Type of Roller Replacement Parts98
- Belt and Roller Replacement Parts99
Replace Support Roller100
- Replace Support Roller [1]101
- Replace Intermediate Roller [2]101
- Replace Tension Spring [3]101
Replace Belt Drive Motor102
- Replace Infeed/Discharge Belt Motor [6]103
- Replace Infeed/Discharge Timing Belt Pulley [5]103
Replace Drive Drum104
- Replace Drive Drum [5]104
Replace Return Pulley ∅ 62105
- Replace Return Pulley ∅ 62 [5]105
Replace Return Pulley ∅ 63.5106
- Replace Return Pulley ∅ 63.5Mm [6, 7]106
Disassemble Taper Lock Bushing107
- Disassemble Taper Lock Bushing (TL) [6]107
Replace Tension Pulley108
- Replace Tension Pulley [5]108
Replace Change Timing Belt109
- Replace Timing Belt [3]109
Works Cited110
TGW Systems Inc111

TGW Natrix - Establishing the Divert Lane Location

Table of Contents