Yamaha XT250X - Installing the Engine; Installing the Shift Pedal

ENGINE REMOVAL
5-4
EAS23720
INSTALLING THE ENGINE
1. Install:
● Engine assembly “1”
● Engine mounting bolt (rear upper side)“2”
● Engine mounting bolt (rear lower side)“3”
● Down tube “4”
● Down tube bolt (Rear)“5”
● Down tube bolt (Front)“6”
●
Engine mounting bolt (front lower side)“7”
● Engine mounting bolts (front upper side)“8”
● Left engine bracket “9”
● Right engine bracket “10”
● Engine bracket bolt “11”
● Engine mounting bolt (upper side)“12”
NOTE:
The bolts and nuts must be tightened temporari-
ly in this stage.(Temporarily tighten)
2. Tighten:
● Engine mounting nut (rear upper)
●
Engine mounting nut (rear lower)
● Down tube nut (rear)
● Down tube nut (front)
●
Engine mounting nut (front upper)
● Engine mounting nut (front upper)
● Engine bracket nut
● Engine mounting nut (upper)
EAS3C51004
INSTALLING THE SHIFT PEDAL
1. Install:
● Shift pedal assembly “1”
NOTE:
Align mark “a” of the shift shaft with mark “b” of
the shift arm.
2. Adjust:
● Shift pedal position
NOTE:
Loosen the lock nut “1” and turn shift rod “2” so
that height “a” from the footrest to the shift pedal
top face comes within 16 to 22 mm (0.63 to 0.79
Engine mounting nut (rear upper)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine mounting nut (rear lower)
60 Nm (6.0 m•kg, 43 ft•lb)
Down tube nut (rear)
60 Nm (6.0 m•kg, 43 ft•lb)
3
12
11
11
9
10
1
6
4
8
7
5
2
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Down tube nut (front)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine mounting nut (front up-
per)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine mounting nut (front up-
per)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine bracket nut
44 Nm (4.0 m•kg, 32 ft•lb)
Engine mounting nut (upper)
60 Nm (6.0 m•kg, 43 ft•lb)
Shift pedal bolt
30 Nm (3.0 m•kg, 22 ft•lb)
Shift arm bolt
10 Nm (1.0 m•kg, 7.2 ft•lb)
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a
b
1